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Stovax PR0776 manual

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Table of contents for the manual

  • Page 1

    E-Studio ™ & E-box ™ Balanced Flue With upgradable control valve Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and i[...]

  • Page 2

    2 CONTENTS Covering the following models: 8692BFCHUC 8692MCUC 8692PBUC P8692BFCHUC P8692MCUC 8692PBUC APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 11 Technical Specifications 11 Site Requirements 14 Installation 16 Commissioning 23 SERVICING INSTRUCTIONS 24 Servicing Requirements 24 Fault Finding 24 How to repla[...]

  • Page 3

    FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements N/A 6. [...]

  • Page 4

    4 USER INSTRUCTIONS 1. GENERAL 1.1 Installation and servicing must only be carried out by a competent person. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the databadge adjacent to the control knob. 1.3 Ensure that curtains are not positioned above the fire, and that there is a 300mm minimum cl[...]

  • Page 5

    5 USER INSTRUCTIONS TIMER MODE it will turn the fire on and off according to pre-setprogramme and automaticallyregulate theroom temperature during the two periods. GAZCO PART NO. 8456. CLEANING THE FIRE ENSURE THE FIRE IS COLD BEFORE PROCEEDING 5.1 • Referto the separate Frame Instructions to remove the fram[...]

  • Page 6

    6 6A. ARRANGEMENT OF THE FUEL BED COMPONENTS - E STUDIO ONLY USE THE CORRECT TYPE AND QUANTITY OF GRANITE CHIPPINGS. ALWAYS FOLLOW THE FUEL BED LAYOUT AS STATED IN THESE INSTRUCTIONS. NEVER CHANGE THE LAYOUT FROM THAT SHOWN HERE. 6.1 • Arrangethe granite chippingsin theareas highlightedin Diagram 4. Granite chippi[...]

  • Page 7

    7  • Refer to the separate Frame Instructions to replace the frame on the fire 6B. ARRANGEMENT OF THE FUEL BED COMPONENTS - E-BOX NOTE: CERAMIC PARTS ARE FRAGILE. HANDLE WITH CARE ONLY USE THE CORRECT TYPE AND QUANTITY OF CERAMIC COMPONENTS 6.3 • Place therear panelagainst therear ofthe boxresting[...]

  • Page 8

    8 14 AR1364  • Place2 medium-size coalseither sideof thefirst large coal, in the recess between the flame baffle and the front coal, Diagram 15. 15 AR1365 • Placeanother two mediumsize coalsbehind thefirst three coals and against the flame baffle, Diagram 16. 16 AR1366  •[...]

  • Page 9

    9 USER INSTRUCTIONS 21 AR1408 A4 A5 A3 A6  • Placethe next fourpebbles asshown restingbetween the flame baffle and the first row of pebbles, Diagram 22. 22 AR1409 A1 A2 A1  • Placethe remaining twoA3 pebblesas shownin Diagram 23. 23 AR1410 A3 A3 6.7 The coals/pebbles should ev[...]

  • Page 10

    10 USER INSTRUCTIONS 10. VENTILATION 10.1 This appliance requires no additional ventilation. 11. INSTALLATION DETAILS 11.1 To assist in any future correspondence, your installer should have completed the commissioning sheet at the front of this book, this records the essential installation details of the appliance. In all correspondence always quot[...]

  • Page 11

    11 INSTALLATION INSTRUC TIONS TECHNICAL SPECIFICATION Covering the following E-STUDIO models: 8692BFCHUC P8692BFCHUC GAS CATEGORY I 2H I 3P Natural Propane Gas Type G20 G31 Working Pressure 20mbar 37mbar Gross Input kW HIGH LOW 4.3kW 3.75kW 2.5kW 2.3kW Gas Rate m 3 /hr 0.401 0.138 Efficiency Class 2 2 NO x Class 4 4 Injector Size 158 170R Aeration [...]

  • Page 12

    12 INSTALLATION INSTRUC TIONS TECHNICAL SPECIFICATION Covering the following E-BOX models: 8692 MCUC 8692PBUC P8692 MCUC P8692PBUC ** The Arts Frame must be used in conjunction with either the Arts, Holyrood or Spanish Front. GAS CATEGORY I 2H I 3P Natural Propane Gas Type G20 G31 Working Pressure 20mbar 37mbar Gross Input kW HIGH LOW 4.1kW 4.1kW 2[...]

  • Page 13

    13 INSTALLATION INSTRUC TIONS TECHNICAL SPECIFICATION OVERALL EXTERNAL DIMENSIONS FOR BOTH E-STRUDIO AND E-BOX AR1427 MININUM AND MAXIMUM FLUE SIZE AR1428 AR1429 MINIMUM FLUE LENGTH MAXIMUM FLUE LENGTH[...]

  • Page 14

    14 INSTALLATION INSTRUC TIONS SITE REQUIREMENTS 1. FLUE AND CHIMNEY REQUIREMENTS NOTE: This appliance can only be installed in conjunction with the flue supplied. 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest edition), Diagram 1. 1.2 Any terminal which is less than 2 metres above any access (level ground, balcony or above a f[...]

  • Page 15

    15 INSTALLATION INSTRUC TIONS SITE REQUIREMENTS TIMBER FRAMED BUILDINGS 1.5 It will be necessary to provide additional clearance when the flue passes through a wall containing any combustible materials so as to prevent a fire hazard. 1.6 The hole through which the flue will pass, must have a steel sleeve which is positioned so that an air gap of at[...]

  • Page 16

    16 INSTALLATION INSTRUC TIONS INSTALLATION 1. UNPACKING 1.1 • Removethe appliance fromits packaging,and checkthat it is complete and undamaged  • Putthe loose ceramicparts toone sideso thatthey are not damaged during installation. 2. CONTROL UPGRADE 2.1 Your fire is fitt[...]

  • Page 17

    17 1 AR1435 B A 5.2 Gaspipe entry mustcome throughthe rearright-hand side of the box. The rubber seal must be cut using a sharp knife to allow the isolating elbow to pass through it.  • Ensurethe rubber isnot damagedwhen doingthis, Diagram 1, arrow B. A means of isolation is provid[...]

  • Page 18

    18 INSTALLATION INSTRUC TIONS INSTALLATION 6.6 The void into which the appliance is fitted must be ventilated to prevent a build up of heat. If the void is sealed then it will be necessary to fit vents at both low and high levels of approximately 50cm 2 . These vents should take cold air from the room and return warm air back into the room. This me[...]

  • Page 19

    19 5 AR1997 10 A  • Ensurethat no chippingsover-hang orfill thepilot area, Arrow B, Diagram 11. NOTE: CHIPPINGS SHOULD NOT BE PLACED DIRECTLY IN FRONT OF THE PILOT CROSS LIGHTING FLAME. 5 AR1998 B B 11 FITTING THE GLASS WINDOW - E-STUDIO  • Ensurethat the fibreglass windowseal on[...]

  • Page 20

    20 15 AR1362  • Placethe front coalcentrally inthe channelat thefront of the tray. The relationship between the front coal and the flame baffle is shown, Diagram 16. 16 AR1363 6.5 There are three sizes of coal used. Small x3, medium x4 and large x1. For identification, Diagram 17. 17 AR1379 LARGE MEDIUM SMAL[...]

  • Page 21

    21 INSTALLATION INSTRUC TIONS INSTALLATION 18 AR1364  • Place2 medium sizecoals eitherside ofthe firstlarge coal, in the recess of the front coal between the flame baffle and the front coal, Diagram 19. 19 AR1365  • Placeanother two mediumsize coalsbehind thefirst three coa[...]

  • Page 22

    22 27 AR1410 A3 A3 9.5 The coals/pebbles should evenly cover the whole bed with the gaps between them kept equal. This will maximise the performance of the product. 9.6 ENSURE THAT THE COALS/PEBBLES ARE POSITIONED AS ABOVE. ONLY USE THE CORRECT AMOUNT OF COALS/PEBBLES AS SPECIFIED IN THE DIAGRAMS. FITTING THE GLASS WINDOW - E-BOX 9.7 • Ensu[...]

  • Page 23

    23 11. COMMISSIONING 11.1 Check all ceramics, doors etc. 11.2 Check flame picture 11.3 Check gas pressure 10. LIGHTING THE APPLIANCE 10.1 • Locatethe control valveon thefire. Thereare two controlknobs on thevalve, theright-hand knobcontrols the pilot i[...]

  • Page 24

    24 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. 1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior to sta[...]

  • Page 25

    25 SERVICING INSTRUCTIONS FAULT FINDING CHARTS PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. soot etc.) Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Replace thermocouple. Will pilot stay alight? Chang[...]

  • Page 26

    26 5 AR1999 2  • Carefullyremove the enamelback panelby rotatingit out of the fire box, Diagram 3 5 AR1880b 3 TAKE EXTREME CARE WHILST REMOVING THESE PANELS NOT TO SCRATCH OR CHIP THE PANEL ON THE SIDES OF THE FIREBOX  • Unscrewthe 3 fixingsin therear linersupport, Diagram 4, [...]

  • Page 27

    27  • Removethe ceramic coalsand fuelbed andplace ona dry clean surface  • Removethe ceramic panelsfrom insidethe appliance  • Removethe two screwssecuring thefront Uchannel on the burner assembly. This is to gain access to the burner retaini[...]

  • Page 28

    28 5. ELECTRODE 5.1 • Pullthe ignition leadfrom theelectrode andundo the retaining nut, Diagram 12 12 AR1349  • Replacewith new electrode.Do notover tightenthe nut as this could break the new component  • Replacethe ignition lead 6. THERMOCOUPLE 6.1 •?[...]

  • Page 29

    29 16 AR0916  • Disconnectthe ignition leadfrom thevalve and electrode. ( For E-Studio , the sealing plate needs also to be removed, Diagram 14)  • Replacewith a newignition leadfollowing thesame route as the old one. ( For E-Studio , replace thesealing plateand re[...]

  • Page 30

    30 19 AR1433  • Rotatethe injector untilit isfully removed  • Replacewith the correctreplacement injector.When  ordering, always state the model, gas type and serial number.  • Reassembleand turn thegas supplyon, checkfor any leaks 12. [...]

  • Page 31

    31 13B. SPARE PARTS LIST - E-BOX CERAMIC PARTS COAL PEBBLE Front Coal / Pebble CE0490 CE0502 FlameBafe CE0491 CE0503 Side Panel LH CE0518 CE0562 Side Panel RH CE0519 CE0563 Rear Panel CE0497 CE0517 Top Panel CE0523 CE0552 Coal Set / Peble Set CE0496 CE0504 NATURAL GAS PARTS Main Injector IN0001 Pilot Assembly PI0069 Aeration Plate (NG) GZ3867[...]

  • Page 32

    32 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

  • Page 33

    Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: Technical Customer Services (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.com A member of the Stovax Group[...]