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Studer Innotec HPC 2800-12, HPC 4400-24, HPC 600-48, HPC 6000-48 manual

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Table of contents for the manual

  • Page 1

    STUDER INNOTEC TEL : ++41 (0)27 205 60 80 Rue des Casernes 57 FAX : ++41 (0)27 205 60 88 CH – 1950 Sion E-MAIL : info@studer-innotec.com User’s and installer’s Manual Sine wave Inverter, Battery charger, Transfersystem HP-COMPACT - HPC 2800-12 HP-COMPACT - HPC 4400-24 HP-COMPACT - HPC 6000-48 HP-COMPACT - HPC 8000-48 Remote control RCC-01 Rem[...]

  • Page 2

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 2/80 English description .................................................................................................................. 5 1 General Information ......................................................................................... 5 1.1 Operating instructions .........................[...]

  • Page 3

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 5/80 English description 1 General Information 1.1 Operating instructions This manual is part of the delivery pa ckage of every HP-COMPACT inverter-charger. It serves as guidelines for safe and e fficient operation of HP-COMPACT. The instructions are only valid for use with the following devices and options[...]

  • Page 4

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 6/80 1.4 Liability Disclaimer Respecting this manual, servicing and method of installation, functioning, application and maintenance of the appliance can not be controlled or supe rvised by STUDER INNOTEC. Hence we do not a ccept any liability and responsibility for damages, losses and costs which result th[...]

  • Page 5

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 7/80 − Plenty of fresh water and soap must be ready at hand so that in case of acid coming in contact with skin, eyes and cl othes, the areas in question can be thoroughly washed. − If acid enters the eyes, you must thor oughly wash them with cold running water for at least 15 minutes. It is recommended[...]

  • Page 6

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 8/80 connection between Neutra l and earth in inverter mode only may be done by installing a bridge internally to the unit. Please contact your installer regarding th is point. (2) Remote control for remote adjustment of the input limi t. (see chap. 4.6.3) 2.2 Description of the main functions 2.2.1 The inv[...]

  • Page 7

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 9/80 2.3 Battery connecting Lead-acid batteries are normally available in blocks of 2V, 6V or 12V. In most cases, to generate the necessary operating voltage and the capacity of the batteries for the HP-COMPACT many batteries have to be c onnected together in pa rallel and or in series. Here are 3 examples [...]

  • Page 8

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 10/80 3 Mounting and installing 3.1 Installation place The location of the HP-COMPACT must be driven by the following criteria: − Protection from unauthorized handling − Dry dust free room, no condensation − Never install directly over the battery and never in a cabinet together with the batteries −[...]

  • Page 9

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 11/80 A Battery +/- Connection terminal (M8) for battery cable (HPC 4400-24/6000- 48/8000-48 with fuse) B Reserved - C Remote contr. Connection termi nal for Remote Control RCC-01 D Transfer delay Slide switch for Transfer Delay E Equalize Slide switch for equalization of the Battery F Temp. Connection term[...]

  • Page 10

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 12/80 charge, the same slide switch can be set in ON position. In case of doubt leave the setting in OFF position. This will allow an equalizing cycle (higher end of charge voltage) during the next charge process. Since then equalizing will occur every 25 usual cycles. 3.6.1 Connection to battery 3.6.1.1 On[...]

  • Page 11

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 13/80 including the battery. If afte r the fuse replacement and after re-connection of the battery with the right polarity, the HP-COMPACT remains out of order, it must be brought back to your merchant for service. 3.6.2 Connection to the 230Vac-c onsumer appliances (AC OUTPUT) The 230V consumer applianc es[...]

  • Page 12

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 14/80 4 Control 4.1 Display and control parameters[...]

  • Page 13

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 15/80 4.2 Light Emitting Diodes (LED) LED Marking LED lit LED blinks 1 AC IN Voltage corresponding to self-adjusted values is at the AC IN input. A voltage outside the self-adjusted values is at the AC IN input, or the HP-COMPACT is in synchronization phases 2 CHARGER Battery charger is working The battery [...]

  • Page 14

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 16/80 25 POWER MONITOR Display the value of the output power in % of Pnom (in Inverter Mode) and the charge cu rrent in Amps (in Charger Mode). In this mode the red LED indicates that power sharing is in use (>100A). 4.3 Push buttons 19 ON/OFF Turning the HP-COMPACT on and off (Help Button for Programmin[...]

  • Page 15

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 17/80 time, then it no longer switches on automat ically. The LED 13 remains lit. Press the push button 19 „ON/OFF“ in order to switch on the Inverter. 4.5.3 Overheating (Over Temp.) If the Inverter has been overloaded for a lo ng time or it has been working in too high surrounding temperatures, it will[...]

  • Page 16

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 18/80 4.6 The battery charger 4.6.1 Cycle of charge The full automatic HP-COMPACT Battery Char ger is adjusted at the factory so that most lead-acid and lead-gel batteries can be charged to the maximum. As soon as the minimum alternating voltage for the AC IN set on the Turning Knob 23 is available at the i[...]

  • Page 17

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 19/80 carried out for 20 minutes (factory setting). During such a charge cycle the LED 14 is lit and during equalizing it is blinking. Charge cycle with equalization can be started independently from the actual program. For this purpose the slide switch must be slid from “OFF” to the “ON” posit ion.[...]

  • Page 18

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 20/80 The measure system built in the HP-COMPACT takes into account t he battery voltage, the discharge and charge current as we ll as the undulation of the voltage. If the battery and the HP-COMPACT are used a ccording to their technical data, the battery state of charge is displayed accura tely. In the fo[...]

  • Page 19

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 21/80 4.7.1 Set the transfer voltage threshold The voltage threshold of the transfer c an be adjusted between 150 to 230V with the turning knobs (23). From factory this val ue is 200V. Most appliances can work on this voltage. When the Input volt ages reach the selected value on turning knob, the inverter s[...]

  • Page 20

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 22/80 − Over temperature (LED 10 lit) − Overload (LED 11 lit) − Over or less voltage of batteri es (LED 12 lit or blinking) − HP-COMPACT is turned off manua lly or with a fault (LED 13 lit) In case this function is not wished, it mu st be modified by programming according to procedure in chap. 5.4. [...]

  • Page 21

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 23/80 actual temperatures, a te mperature sensor can be c onnected to the HP-COMPACT. The compensation through the sensor is –3mV/°C/Cell. Order Number: CT-35 Dimensions: H x B x T / 58 x 51.5 x 22mm 4.11 Remote control f or „Power Sharing“ RPS-01 If the Remote control RPS-01 is installed, the Trimme[...]

  • Page 22

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 24/80 5.2 Reset value (default settings) To come back to the default settings, press simultaneously on the push buttons 20/21 during at least 2 seconds. A beep wil l confirm the comeback to the factory settings. The inverter switches off after th is operation. It can be turned on again after the beep. 5.3 B[...]

  • Page 23

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 25/80 5.3.2 Table of voltage and timing threshold The voltage levels (low voltage, float c harge, end of charge and equalization) and the du-ration of the absorption charge can be changed. The display of these voltages and the times in the progr am mode are in ac cordance with the diagram shown below: Low v[...]

  • Page 24

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 26/80 like this the Auxiliary Cont act works with the lowest set condition and stops when it has reached the highest program med condition through charging. Example: start of a gene rator with the HP-COMPACT In order to program the auxi liary contact to start at 25% and to stop at 75% of the battery state-o[...]

  • Page 25

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 27/80 5.5 Disabling some of the HP-COMPACT functions Each different function charger, inverter an d transfer can be disabled. This is useful for specific applications witch required to disable some of these three functions. If you press the buttons 19 and 20 more th an 2 seconds you can have access to the d[...]

  • Page 26

    STUDER INNOTEC HP-COMPACT HP-COMPACT V5.4 28/80 8 Technical Data[...]