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Subaru Robin Power Products 9170XLCC manual

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Table of contents for the manual

  • Page 1

    P ARTS MANUAL D Y30 / D Y 35 D Y41 / D Y 42 ENGINE Models PUB-EP5769A Rev . 08/00[...]

  • Page 2

    © Copyright 2000 Robin America, Inc. 940 Lively Blvd.  Wood Dale, IL 60191  Phone: 630-350-8200  Fax: 630-350-8212 e-mail: sales@robinamerica.com • www .robinamerica.com[...]

  • Page 3

    - 3 - '00-07 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way . The difference may only be the paint color or it may have a different type of PTO or some other significant dif fe[...]

  • Page 4

    MANUAL LA YOUT - 4 - '00-07 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a gr[...]

  • Page 5

    GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................ 12 INT AKE and EXHAUST GROUP ............................................................... 16 GOVERNOR GROUP ...................[...]

  • Page 6

    SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 6 - '00-07 FIG. 100 186 187 188[...]

  • Page 7

    SECTION 1 CRANKCASE GROUP REF . P ART P P NO. DESCRIPTION QTY . QTY QTY REMARKS FROM-TO FIG. 10 228-101 1 1-01 CRANKCASE CP 1 DY30 100 228-101 15-01 CRANKCASE CP 1 DY30, Electric Start 100 10 229-101 1 1-01 CRANKCASE CP 1 DY35 100 229-101 15-01 CRANKCASE CP 1 DY35, Electric Start 100 10 231-10108-1 1 CRANKCASE CP 1 DY41 / DY42 100 231-101 10-01 CRA[...]

  • Page 8

    SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 8 - '00-07 FIG. 100 186 187 188[...]

  • Page 9

    SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 35 5 231-15004-03 GASKET , T= 0.1 1 Select one piece only , DY41/42 10 0 231-15005-03 GASKET , T= 0.2 1 Select one piece only , DY41/42 10 0 231-15006-03 GASKET , T= 0.3 1 Select one piece only , DY41/42 10 0 35 6 228-15014-03 O RING 1 DY30 / DY35 10 0 231-15014-03 O R[...]

  • Page 10

    SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 10 - '00-07 FIG. 1 10[...]

  • Page 11

    SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 20 228-14204-03 V AL VE GUIDE 2 1 10 70 001-37082-01 STUD 4 DY30 / DY35 1 10 001-37082-01 STUD 4 DY41 / DY42 1 10 41 6 980-05060-10 BOL T and WASHER A Y 2 1 10 51 0 228-12401-12 CYLINDER UN 1 DY30 1 10 229-12401-12 CYLINDER UN 1 DY35 1 10 231-12401-02 CYLINDER UN 1 DY4[...]

  • Page 12

    SECTION 2 CRANKSHAFT GROUP FIG. 200 DY30/DY35 & DY41/DY42 - 12 - '00-07 With Balancer[...]

  • Page 13

    SECTION 2 CRANKSHAFT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-20202-1 1 CRANKSHAFT CP 1 DY30 / DY35 200 262-20202-01 CRANKSHAFT CP 1 DY41 / DY42 20 0 25 060-04000-30 BALL BEARING 1 20 0 50 017-32600-10 LOCK NUT 1 200 65 020-52600-12 LOCK WASHER 1 20 0 70 005-30040-81 KE Y 1 DY30 / DY35 20 0 005-30072-01 KEY 1 DY41 / DY42 [...]

  • Page 14

    SECTION 2 CRANKSHAFT GROUP FIG. 200 DY30/DY35 & DY41/DY42 - 14 - '00-07 With Balancer[...]

  • Page 15

    SECTION 2 CRANKSHAFT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 39 5 228-22801-13 LARGE END BEARING 2 STD. 2 00 228-22802-13 LARGE END BEARING 2 0.25mm undersize 20 0 228-22803-13 LARGE END BEARING 2 0.50mm undersize 20 0 50 0 228-22421-21 FL YWHEEL CP 1 DY30 / DY35 200 262-22401-01 FL YWHEEL CP 1 DY41 / DY42 20 0 51 0 228-22420-2[...]

  • Page 16

    SECTION 3 INT AKE and EXHAUST GROUP DY30/DY35 & DY41/DY42 - 16 - '00-07 FIG. 300[...]

  • Page 17

    SECTION 3 INT AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-31604-00 CAMSHAFT A Y 1 30 0 20 228-31604-01 CAMSHAFT CP 1 30 0 30 228-33222-01 CAMSHAFT GEAR CP 1 30 0 35 228-35561-03 RELEASE LEVER 1 30 0 40 005-32042-01 WOODRUFF KEY 1 30 0 48 023-02000-20 SP ACER, T= 0.8 1 Select one piece only 3 00 023-02000-30 S[...]

  • Page 18

    SECTION 3 IN T AKE and EXHAUST GROUP FIG. 310 DY30/DY35 & DY41/DY42 - 18 - '00-07[...]

  • Page 19

    SECTION 3 IN T AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 31 0 228-30105-01 MUFFLER CP 1 310 32 0 228-34201-1 1 MUFFLER COVER CP 1 31 0 34 0 228-35006-03 GASKET 1 310 35 0 002-19080-00 N U T 2 31 0 35 4 003-20080-00 SPRING WA SHER 2 31 0 36 0 01 1-00600-10 FLANGE BOL T 4 310 DY30/DY35 & DY41/DY42 - 19 - '0[...]

  • Page 20

    SECTION 3 INT AKE and EXHAUST GROUP FIG. 320 DY30/DY35 & DY41/DY42 - 20 - '00-07 A B C 380 350 STD. 2-Stage Flat Pleated Oil Bath 2- Stage Oval 550[...]

  • Page 21

    SECTION 3 INT AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 34 0 228-35006-03 GASKET , muf fler 1 320 35 0 002-18080-00 N U T 2 32 0 38 0 003-20080-00 SPRING WA SHER 2 32 0 51 0 228-32801-00 AIR CLEANER A Y 1 STD. 2 - Stage, flat pleated 320A 231-32601-20 AIR CLEANER A Y 1 Oil Bath 320B 262-32601-00 AIR CLEANER A Y 1 [...]

  • Page 22

    SECTION 4 GOVERNOR GROUP FIG. 400 DY30/DY35 & DY41/DY42 - 22 - '00-07 155[...]

  • Page 23

    SECTION 4 GOVERNOR GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-42302-03 GOVERNOR LEVER 1 1 400 20 228-42201-03 GOVERNOR SHAFT 1 400 25 003-10100-00 W ASHER 1 400 50 003-13080-00 CLIP 1 4 00 55 045-00600-10 STEEL BALL 1 40 0 80 228-42501-23 GOVERNOR SPRING 1 400 90 228-42101-23 GOVERNOR YOKE 1 400 10 0 004-35051-20 SCREW and [...]

  • Page 24

    SECTION 5 COOLING and ST ARTING GROUP FIG. 500 DY30/DY35 & DY41/DY42 - 24 - '00-07[...]

  • Page 25

    REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-51 101-03 BLOWER HOUSING 1 DY30 / DY35 50 0 231-51202-13 BLOWER HOUSING 1 DY41 / DY42 5 00 40 001-13084-00 BOL T and WASHER A Y 2 5 00 41 001-13085-50 BOL T and WASHER A Y 2 5 00 60 228-52601-12 CYLINDER BAFFLE 1 1 DY30 / DY35 5 0 0 231-52601-12 CYLINDER BAFFLE 1 1 DY41 / DY42 50 0 65 22[...]

  • Page 26

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 26 - '00-07[...]

  • Page 27

    SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-60101-41 FUEL T ANK CP 1 60 0 16 228-91801-23 LABEL, trademark 1 DY30 60 0 229-91714-03 LABEL, trademark 1 DY35 60 0 231-91701-03 LABEL, trademark 1 DY41 60 0 262-91712-03 LABEL, trademark 1 DY42 60 0 20 228-91908-03 LABEL, instruction 1 6 00 30 043-04300-[...]

  • Page 28

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 28 - '00-07[...]

  • Page 29

    SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 40 0 228-62106-10 FUEL FIL TER A Y 1 60 0 -3 243-62101-08 CU P 1 600 -4 228-62108-08 RING NUT 1 60 0 -5 228-62109-08 O RING 1 600 -6 228-621 10-08 ELEMENT 1 600 41 0 228-67602-01 FUEL FILTER BRACKET 1 6 00 228-67630-01 FUEL FIL TER BRACKET 1 Electric Start, DY30/[...]

  • Page 30

    SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP FIG. 610 DY30/DY35 & DY41/DY42 - 30 - '00-07[...]

  • Page 31

    SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 28 5 002-18080-00 N U T 3 610 28 6 003-20080-00 SPRING W ASHER 3 610 30 0 228-63120-00 INJECTION PUMP A Y 1 DY30 / DY35 / DY41 61 0 -1 228-63102-08 PLUNGER A Y 1 DY30 / DY35 /DY41 61 0 -2 228-63103-08 DELIVERY V AL VE 1 DY30 / DY35 /DY41 61 0 -3 [...]

  • Page 32

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 620 DY30/DY35 & DY41/DY42 - 32 - '00-07 Without Starting Motor[...]

  • Page 33

    SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 12 3 001-10061-00 BOL T and WASHER A Y 1 62 0 23 0 228-63302-01 INJECTION PIPE 1 DY30 / DY35 62 0 231-63301-01 INJECTION PIPE, compl. 1 DY41 / DY42 6 2 0 40 0 228-62106-10 FUEL FIL TER A Y 1 62 0 -3 243-62101-08 CU P 1 620 -4 228-62108-08 RING NUT 1 620 -5 228-62[...]

  • Page 34

    SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 DY30/DY35 & DY41/DY42 - 34 - '00-07 201 202 203 200 210[...]

  • Page 35

    SECTION 7 ELECTRIC DEVICE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-70401-01 GENERA TOR CP 1 STD. 30 watt 70 0 228-70402-01 GENERA TOR CP 1 45 watt 700 228-70412-01 GENERA TOR CP 1 65 watt 700 228-70410-01 GENERA TOR CP 1 180 watt 70 0 -1 228-70401-08 FL YWHEEL 1 STD. 30 watt 70 0 228-70404-08 FL YWHEEL 1 45 watt 70 0 228-[...]

  • Page 36

    SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTO R FIG. 710 DY30/DY35 & DY41/DY42 - 36 - '00-07[...]

  • Page 37

    SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTO R REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 210 12 0 210-70502-10 ST A R TING MOTOR A Y 1 71 0 -2 210-70539-08 BRUSH (+) 2 71 0 -3 210-70541-08 BRUSH SPRING 4 710 -4 210-70538-08 BRUSH HOLDER 1 710 -6 210-70532-08 ARMA TURE 1 71 0 -7 210-70544-08 PINION A Y 1 71 0 -8 210-70534-08 PINION S[...]

  • Page 38

    SECTION 8 ACCESSORIES GROUP FIG. 800 DY30/DY35 & DY41/DY42 - 38 - '00-07 LOOSE SHIP P ARTS 20 30[...]

  • Page 39

    SECTION 8 ACCESSORIES GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-90301-10 ACESSORY TOOL KIT 1 8 00 20 228-46002-23 RETURN SPRING 1 800 30 207-26001-03 KEY 1 8 00 DY30/DY35 & DY41/DY42 - 39 - '00-07[...]

  • Page 40

    PRINTED IN THE USA[...]