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Subaru Robin Power Products RG3200iS manual

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Table of contents for the manual

  • Page 1

    P ARTS MANU AL RG3200iS Generator Model PUB-GP6024 Rev . 06/04[...]

  • Page 2

    © Copyright 2004 Robin America, Inc. 940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • F ax: 630-350-8212 e-mail: sales@robinamerica.com • www .robinamerica.com[...]

  • Page 3

    HOW T O USE THIS MANUAL Robin engines are identi fi ed by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called speci fi cations. Each speci fi cation will be unique in some way . The difference may only be the paint color or it may have a dif ferent type of PTO or some other signi fi cant difference[...]

  • Page 4

    MANUAL LA YOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same[...]

  • Page 5

    GROUP INDEX Group Name Page CRANKCASE ............................................................................................. 6 CRANKSHAFT , PISTON ............................................................................ 8 INT AKE, EXHAUST .................................................................................. 10 GOVERNOR, OPER[...]

  • Page 6

    RG3200iS - 6 - 07-04 SECTION 1 CRANKCASE GROUP FIG. 100[...]

  • Page 7

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 7 - 07-04 SECTION 1 CRANKCASE GROUP 10 278-10102-41 CRANKCASE 1 100 20 237-14202-03 V AL VE GUIDE 2 100 26 277-16010-01 STEM SEAL 1 100 30 044-02502-00 OIL SEAL 1 100 40 060-02800-21 BALL BEARING 1 100 50 277-1501 1-03 PIPE KNOCK 2 100 70 010-50603-51 STUD 2 100 75 044-00600-20 OIL SEAL [...]

  • Page 8

    RG3200iS - 8 - 07-04 FIG. 200 SECTION 2 CRANKSHAFT , PISTON GROUP[...]

  • Page 9

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 9 - 07-04 SECTION 2 CRANKSHAFT , PISTON GROUP 10 278-20701-31 CRANKSHAFT 1 200 50 018-01400-20 FLANGE NUT 1 200 70 032-30300-10 WOODRUFF KEY 1 200 310 278-22501-10 CONNECTING ROD 1 200 320 277-23001-03 CONNECTING ROD BOL T 2 200 350 277-23301-03 PISTON PIN 1 200 360 277-23401-03 PISTON 1[...]

  • Page 10

    RG3200iS - 10 - 07-04 FIG. 300 SECTION 3 INT AKE, EXHAUST GROUP[...]

  • Page 11

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 1 1 - 07-04 SECTION 3 INT AKE, EXHAUST GROUP 10 278-61601-1 1 CAMSHAFT 1 300 25 277-35101-03 PIN, camshaft 1 300 27 024-00600-10 O RING 1 300 34 277-38601-03 PIN, spring 1 300 35 277-36401-03 RELEASE LEVER 1 300 37 277-36501-03 CLIP 1 300 38 279-38701-13 RETURN SPRING 1 300 60 279-33601-[...]

  • Page 12

    RG3200iS - 12 - 07-04 FIG. 400 SECTION 4 GOVERNOR, OPERA TION GROUP[...]

  • Page 13

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 13 - 07-04 SECTION 4 GOVERNOR, OPERA TION GROUP 20 277-48601-03 PIN, blind 1 400 50 003-13050-00 CLIP 1 400[...]

  • Page 14

    RG3200iS - 14 - 07-04 FIG. 500 SECTION 5 COOLING, ST ARTING GROUP[...]

  • Page 15

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 15 - 07-04 SECTION 5 COOLING, ST ARTING GROUP 60 277-52712-03 BAFFLE 1, case 1 500 135 277-75501-03 CLAMP 1 500[...]

  • Page 16

    RG3200iS - 16 - 07-04 FIG. 700 SECTION 6 ELECTRIC DEVICE GROUP[...]

  • Page 17

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 17 - 07-04 SECTION 6 ELECTRIC DEVICE GROUP 10 277-79231-01 FL YWHEEL 1 700 1 1 277-79431-01 IGNITION COIL 1 700 20 277-71002-03 RING GEAR 1 700 30 001-14062-50 BOL T and W ASHER 2 700 50 279-73105-H1 WIRE 5 1 700 100 065-01401-50 SP ARK PLUG 1 700 1 10 065-50002-70 SP ARK PLUG CAP 1 700 [...]

  • Page 18

    RG3200iS - 18 - 07-04 FIG. 720 SECTION 6 ELECTRIC DEVICE GROUP[...]

  • Page 19

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 19 - 07-04 SECTION 6 ELECTRIC DEVICE GROUP 120 277-70502-00 ST AR TING MOT OR 1 720 -1 277-70550-08 YOKE 1 720 -6 277-70551-08 ARMA TURE 1 720 -7 277-70520-08 CLUTCH 1 720 -8 277-70561-08 NUT 1 720 -9 277-70501-08 GEAR HOUSING 1 720 -1 1 277-70502-08 FRAME 1 720 -15 277-70573-08 CONT ACT[...]

  • Page 20

    RG3200iS - 20 - 07-04 FIG. 21 10 SECTION 7 ENGINE GROUP FIG. 2130[...]

  • Page 21

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 21 - 07-04 SECTION 7 ENGINE GROUP 1 10 010-50802-90 STUD 1 21 10 1 1 1 010-50805-10 STUD 1 21 10 180 33B-35001-01 BOTT OM EXTERIOR PLA TE 1 21 10 182 01 1-00802-70 FLANGE BOL T 2 21 10 183 01 1-00802-70 FLANGE BOL T 2 21 10 185 34G-54101-01 F AN, silent 1 21 10 187 001-14082-50 BOL T and[...]

  • Page 22

    RG3200iS - 22 - 07-04 FIG. 2150 SECTION 7 ENGINE GROUP[...]

  • Page 23

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 23 - 07-04 SECTION 7 ENGINE GROUP 510 277-52001-13 BLOWER HOUSING 1 2150 512 001-14063-50 BOL T and W ASHER 1 2150 513 001-14064-50 BOL T and W ASHER 3 2150 515 980-40081-10 STR PIN 2 2150 520 277-50401-00 RECOIL ST AR TER A Y 1 2150 -1 277-50402-08 SPIRAL SPRING 1 2150 -2 277-50403-08 R[...]

  • Page 24

    RG3200iS - 24 - 07-04 FIG. 2160 SECTION 7 ENGINE GROUP[...]

  • Page 25

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 25 - 07-04 SECTION 7 ENGINE GROUP 610 278-62330-00 CARBURETOR 1 2160 -1 277-62536-08 THROTTLE V AL VE 1 2160 -2 284-62455-08 SCREW and W ASHER 2 2160 -3 284-62525-08 CHOKE V AL VE 1 2160 -4 284-62455-08 SCREW and W ASHER 1 2160 -5 278-62421-08 SLOW JET 1 2160 -8 284-62520-08 CHOKE LEVER [...]

  • Page 26

    RG3200iS - 26 - 07-04 FIG. 2200 SECTION 8 GENERA T OR GROUP[...]

  • Page 27

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 27 - 07-04 SECTION 8 GENERA T OR GROUP 210 34C-20051-01 ST A TOR 1 2200 214 34C-21051-08 BOL T 4 2200 218 003-20050-00 SPRING W ASHER 4 2200 220 34C-20061-01 ROTOR 1 2200 222 34B-21001-08 BARING 1 2200 224 010-01002-00 BOL T 1 2200 228 020-01001-60 W ASHER 1 2200 260 34B-23071-01 REAR CO[...]

  • Page 28

    RG3200iS - 28 - 07-04 FIG. 2300 SECTION 9 BASE, FRAME GROUP[...]

  • Page 29

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 29 - 07-04 SECTION 9 BASE, FRAME GROUP 10 34G-30001-01 FRAME CP 1 2300 40 33B-35601-01 BA TTERY BASE 1 2300 43 01 1-00600-80 FLANGE BOL T 2 2300 44 014-00601-21 SCREW 1 2300 50 34G-53101-01 BASE PLA TE, lower 1 2300 80 34G-59003-03 SPONGE, base 1 2300 1 10 34G-53002-01 BASE PLA TE, upper[...]

  • Page 30

    RG3200iS - 30 - 07-04 FIG. 2400 SECTION 9 CONTROL GROUP[...]

  • Page 31

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 31 - 07-04 SECTION 9 CONTROL GROUP 10 066-00003-30 KEY SWITCH 1 2400 1 1 066-00099-80 KEY 2 2400 1 10 33B-50001-01 FRONT COVER, upper 1 2400 170 015-00400-70 T APPING SCREW 2 2400 171 33B-46001-03 COVER, cock 1 2400 172 003-10040-00 W ASHER 2 2400 175 33B-46012-01 BRACKET , cock 1 2400 3[...]

  • Page 32

    RG3200iS - 32 - 07-04 FIG. 2400 SECTION 9 CONTROL GROUP[...]

  • Page 33

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 33 - 07-04 SECTION 9 CONTROL GROUP 710 33B-46021-01 CHOKE WIRE 1 2400 713 226-45001-03 RETURN SPRING 1 2400 720 014-00601-90 SCREW 4 2400 767 056-30000-20 WIRE BAND 5 2400 900 34H-90003-03 LABEL, trademark 1 2400[...]

  • Page 34

    RG3200iS - 34 - 07-04 FIG. 2500 SECTION 10 COVER GROUP[...]

  • Page 35

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 35 - 07-04 SECTION 10 COVER GROUP 210 33B-50101-01 FRONT COVER, lower 1 2500 215 33B-35501-01 BRACKET , lower 1 2500 230 33B-50501-01 REAR COVER, upper 1 2500 272 01 1-00601-80 FLANGE BOL T 2 2500 274 001-1 1062-50 BOL T and W ASHER 1 2500 277 002-38060-00 FLANGE NUT 1 2500 280 34B-57310[...]

  • Page 36

    RG3200iS - 36 - 07-04 FIG. 2510 SECTION 10 COVER GROUP[...]

  • Page 37

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 37 - 07-04 SECTION 10 COVER GROUP 150 33B-56101-1 1 SEP ARA TOR 1 2510 151 33B-56102-1 1 SEP ARA TOR 3 2510 160 01 1-00600-10 FLANGE BOL T 2 2510 680 33B-57001-03 SEAL RUBBER, tank 1 2510 681 33B-57002-03 SEAL SPONGE, muf fl er 1 2510 682 34G-57201-03 SPONGE, tank 1 2510[...]

  • Page 38

    RG3200iS - 38 - 07-04 FIG. 2600 SECTION 1 1 FUEL T ANK GROUP[...]

  • Page 39

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 39 - 07-04 SECTION 1 1 FUEL T ANK GROUP 10 33B-60104-01 FUEL T ANK 1 2600 30 043-05900-1 1 FUEL T ANK CAP 1 2600 40 064-15400-1 1 FUEL FIL TER 1 2600 45 064-80015-00 FUEL GAUGE 1 2600 50 064-20103-00 FUEL STRAINER 1 2600 -1 064-20093-20 FIL TER 1 2600 -2 064-20064-10 GASKET , o ring 1 26[...]

  • Page 40

    RG3200iS - 40 - 07-04 FIG. 2900 SECTION 12 ACCESSORIES GROUP[...]

  • Page 41

    REF P ART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 41 - 07-04 SECTION 12 ACCESSORIES GROUP 10 277-90301-H0 ACCESSORY TOOL KIT 1 2900[...]

  • Page 42

    PRINTED IN THE USA[...]