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Sunrise Medical S-11 manual

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Table of contents for the manual

  • Page 1

    Quickie S-1 1 Service Manual ©2005 Sunrise Medical Inc. 100740 Rev A[...]

  • Page 2

    Quickie S-1 1 T roubleshooting Guide INTRODUCTION ...................................................... 0.1 Specifications VSI Controller ........................................................... 0.2 Plugs/Connectors ..................................................... 0.3 Main Wiring Diagram/ T ool List ................................. 0.4 Tr[...]

  • Page 3

    QUICKIE S-1 1 SERVICE MANUAL P AGE 0.1 2005 SUNRISE MEDICAL INTRODUCTION Please read and follow instructions in this service manual before attempting to troubleshoot or repair this product for the first time.If there is anything in this Service Manual that is not clear , or if you require additional T echnical assistance, contact Sunrise Medical at[...]

  • Page 4

    QUICKIE S-1 1 SERVICE MANUAL P AGE 0.2 2005 SUNRISE MEDICAL VSI Controller VSI Controller SMASP0X01 SMASP0P01 VSI Controller Buttons Battery Condition Meter- A series of ten LED’s, which indi- cate charge level. Speed/Profile indicator- A series of five LED’s, whichdisplay speed and profile settings On/Off Key- Press to power on or off the powe[...]

  • Page 5

    QUICKIE S-1 1 SERVICE MANUAL P AGE 0.3 2005 SUNRISE MEDICAL Plugs/Connectors 0 Vdc 9 0 Vdc 24 Vdc 24 Vdc LH Motor - LH Motor + 1 = 24 Vdc 2 = 0 Vdc 3 = Inhibit 1/ Programmer 1 = Brake Solenoid 2 = Brake Solenoid 3 = Motor 4 = Motor 1 = 0 Vdc 2 = Inhibit 3 3 = 24 Vdc RH Motor - RH Motor + +24 Vdc Solenoid Brake Input 2 1 3 2 1 3 4 2 1 3 9-pin Connec[...]

  • Page 6

    QUICKIE S-1 1 SERVICE MANUAL P AGE 0.4 2005 SUNRISE MEDICAL RIGHT MOTOR CHARGER AC INPUT Indicator Light Circuit Breaker LEFT MOTOR SOLENOID 24v BRAKE SOLENOID BLACK FUSE FUSE BLACK BLACK ORANGE ORANGE RED RED RED Front Battery Rear Battery 24v BRAKE Main Wiring Diagram/T ool List For correct maintenence, adjustment, and for disassembly/reassembly [...]

  • Page 7

    QUICKIE S-1 1 SERVICE MANUAL P AGE 1 2005 SUNRISE MEDICAL Section 1 T roubleshooting: No Power Check that the voltage is going to the controller , set the meter to dc volts and take a voltage reading from pin 1 (using the red lead) and pin 2 (using the black lead) to the charger port of the VSI controller (see figure A1.1.1) If the voltage meter re[...]

  • Page 8

    QUICKIE S-1 1 SERVICE MANUAL P AGE 2 2005 SUNRISE MEDICAL 1 3 5 7 2 4 6 8 9 1.5 Battery Connection Check Check that the female Beau plug on the chair has voltage. Set the meter to dc volts and measure pins 5 (using the red lead of the meter) and 7 (using the black lead of the meter) as shown in (figure A1.5.1). If the voltage meter reads full volta[...]

  • Page 9

    QUICKIE S-1 1 SERVICE MANUAL P AGE 3 2005 SUNRISE MEDICAL If the above steps did not correct the problem, change the main harness. 1.9 Main Harness 1.8 Circuit Breaker T est T o check the circuit breaker set the meter to ohms and measure the resistance across the circuit breaker as shown in (figure A1.8.1). If the meter reads more than 1 ohm, then [...]

  • Page 10

    QUICKIE S-1 1 SERVICE MANUAL P AGE 4 2005 SUNRISE MEDICAL Section 2 Understanding Controller Display The wheelchair is locked. T o unlock the wheelchair , deflect the joystick forwards until the control system chirps. Then deflect the joystick in reverse until the control system chirps. Release the joystick, there will be a long beep. The wheelchai[...]

  • Page 11

    QUICKIE S-1 1 SERVICE MANUAL P AGE 5 2005 SUNRISE MEDICAL Section 3 Understanding VSI Controller Diagnostics Codes T est Left Motor Open Check that the batteries are fully charged and in good condition; and check all cables and connections. Check the connections to the left motor , look for a loose or dam- aged connector . Remove the 9-pin Beau plu[...]

  • Page 12

    QUICKIE S-1 1 SERVICE MANUAL P AGE 6 2005 SUNRISE MEDICAL T est Left Motor Short Check that the batteries are fully charged and in good con- dition; and check all cables and connections. Check the connections to the left motor , look for a loose or damaged connector . T ake a resistance reading from pin 3 to pin 9 and pin 3 to pin 7 or pin 8, see ([...]

  • Page 13

    QUICKIE S-1 1 SERVICE MANUAL P AGE 7 2005 SUNRISE MEDICAL Understanding VSI Controller Diagnostics Codes (cont.) T est Right Motor Open Check that the batteries are fully charged and in good condition, and check all cables and connections. Check the connections to the right motor , look for a loose or dam- aged connector . Remove the 9-pin Beau plu[...]

  • Page 14

    QUICKIE S-1 1 SERVICE MANUAL P AGE 8 2005 SUNRISE MEDICAL Understanding VSI Controller Diagnostics Codes (cont.) T est Right Motor Short Check that the batteries are fully charged and in good con- dition, and check all cables and connections. Check the connections to the right motor , look for a loose or damaged connector . T ake a resistance readi[...]

  • Page 15

    QUICKIE S-1 1 SERVICE MANUAL P AGE 9 2005 SUNRISE MEDICAL 1 3 5 7 2 4 6 8 9 Understanding VSI Controller Diagnostics Codes (cont.) A joystick trip is indicated. Make sure that the joystick is in the center position before switching on the control system. Check that the batteries are fully charged and in good condition, examine the joystick for dama[...]

  • Page 16

    QUICKIE S-1 1 SERVICE MANUAL P AGE 10 2005 SUNRISE MEDICAL Understanding VSI Controller Diagnostics Codes (cont.) Battery Fault Check that the batteries are fully charged, the correct volt- age and in good condition. T ake a voltage reading from pin 1 and pin 2 of the charger port of the VSI controller , see (figure A3.9.1) If the meter reads more [...]

  • Page 17

    QUICKIE S-1 1 SERVICE MANUAL P AGE 1 1 2005 SUNRISE MEDICAL Section 4 Disassembly/Reassembly , and Adjustment Disassembly a. Squeeze down the locking legs of the 3 pin charger plug and unplug it from the rear of the chair . (figure A4.1). b. Rock the controller plug back and forth until it is loose and then unplug it. Note: Remember to lay cables o[...]

  • Page 18

    QUICKIE S-1 1 SERVICE MANUAL P AGE 12 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) Disassembly a. Pull the left spring loaded release pin to disengage post (figure A4.5). While holding the left spring loaded release pin, remove the seat post. d. Pull out the three remaining quick release pins, remove all other seat posts (fig[...]

  • Page 19

    QUICKIE S-1 1 SERVICE MANUAL P AGE 13 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) Disassembly a. Lift the center shroud from the main frame (figure A4.7). Note: Center shroud is attached using a hook and loop fas- tener system. b. Use 4mm allen wrench to remove the fenders (figure A4.8). Reassembly a. perform the reverse of [...]

  • Page 20

    QUICKIE S-1 1 SERVICE MANUAL P AGE 14 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) Disassembly a. Peel the velcro strip apart, and remove the on-board charger (figure A4.1 1). b. Slide the female charger plug out of the beau plug bracket (figure A4.12) c. Depress the locking tabs and unplug the A/C plug and charger light indi[...]

  • Page 21

    QUICKIE S-1 1 SERVICE MANUAL P AGE 15 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) A4.14 A4.15 Step 6 - Battery Disassembly a. There are two ways to access the batteries. One is fold the back and fl ip the seat forward by release the rear seat post latches ( fi gure A4.13). b. The other is to remove the quick release pins o[...]

  • Page 22

    QUICKIE S-1 1 SERVICE MANUAL P AGE 16 2005 SUNRISE MEDICAL Disassembly Note: For ease of disassembly , set the base frame on a block where all four wheels are at least 1 inch above the ground. a. Unwrap the wire looms from the motor and pull the motor connector out (figure A4.17). b. Depress the motor connector locking tab and unplug it. c. Straigh[...]

  • Page 23

    QUICKIE S-1 1 SERVICE MANUAL P AGE 17 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) Disassembly Access to Motor Brushes a. For quick access to Motor Brushes, perform steps 6b of this section. b. Use a flat blade screwdriver to remove the motor brush cap and then remove the brushes for inspec- tion. (figure A4.21). c. Inspect M[...]

  • Page 24

    QUICKIE S-1 1 SERVICE MANUAL P AGE 18 2005 SUNRISE MEDICAL Disassembly/Reassembly , and Adjustment (cont) Disassembly a. Remove all the zip ties on the base frame. b. Unwrap all the wire loom ties securing the harness to the frame. c. For the main harness, remove the two screws that hold- ing the female beau plug (figure A4.22). d. Remove the circu[...]