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Superior DR-400CEP manual

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Table of contents for the manual

  • Page 1

    1 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. INST ALLA TION INSTRUCTIONS VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 700,020M REV. M 11/2004 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicin- ity of this or any other appliance. FOR YOUR SAFE[...]

  • Page 2

    2 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 1 Installation must conform to local codes. In the absence of local codes, installation must com- ply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - ([...]

  • Page 3

    3 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. h t i w s l e d o M t l o v i l l i M e v l a V s a G d e t a l u d o M - y l l a u n a M s a G e n a p o r P d n a l a r u t a N s r e b m u N l e d o M) H / U T B ( e t a r t u p n I 0 0 4 - T D 0 0 4 - R D 0 0 5 , 7 1 o t 0 0 5 , 3 1 . o N l e d o M e z i s e c i f i r O l a r u t a Ne n a p o r[...]

  • Page 4

    4 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 2 Figure 3 APPLIANCE AND VENT CLEARANCES The appliance is approved with zero clearance to combustible materials on all sides (as de- tailed in Table 2 ), with the following excep- tion: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must no[...]

  • Page 5

    5 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. h c t i P f o o R H ) t e e f ( 2 1 / 6 o t t a l F0 . 1 2 1 / 7 o t 2 1 / 6 r e v O5 2 . 1 2 1 / 8 o t 2 1 / 7 r e v O5 . 1 2 1 / 9 o t 2 1 / 8 r e v O0 . 2 2 1 / 0 1 o t 2 1 / 9 r e v O5 . 2 2 1 / 1 1 o t 2 1 / 0 1 r e v O5 2 . 3 2 1 / 2 1 o t 2 1 / 1 1 r e v O0 . 4 Right Side Front Corner of Fir[...]

  • Page 6

    6 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 8 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS * n o i t a l l a t s n I n a i d a n a C* * n o i t a l l a t s n I S U , h c r o p , a d n a r e v , e d a r g e v o b a e c n a r a e l C = A . y n o c l a b r o , k c e d * ) m c 0 3 ( s e h c n i 2 1* * ) m c 0 3 ( s e h c n [...]

  • Page 7

    7 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. *34 ⁵⁄₁₆ (872) Back wall of chase/enclosure (including any finishing materials) a 8 ³⁄₁₆ (208) b Note- Venting requirements for rear vent applications in corner installations - - the round termination (SV4.5HTR) may not be used - the horizontal vent length “ a ” to “ b, ” mus[...]

  • Page 8

    8 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 21 ¹⁄₂ (546) 13 (330) ¹⁄₂ (13) 1 ⁵⁄₈ (42) 8 ¹¹⁄₃₂ (212) 3 (76) T op View NOTE - Eyebrow hood shown as positioned in louvered front model. *CONCENTRIC FLUE FLUE - 4 ¹⁄₂ (114) COMBUSTION AIR - 7 ¹⁄₂ (190) FRAMING SPACERS (T op and Sides and Rear) GAS INLET (Either Si[...]

  • Page 9

    9 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. T R A H C H T G N E L N O I T C E S T N E V l a n i m o N h t g n e L n o i t c e S ) s e h c n i ( 62 14 26 38 4 T O T A L Q T Y n o i t c e S t e N ) s e h c n i ( h t g n e L 2 / 1 - 42 / 1 - 0 12 / 1 - 2 22 / 1 - 4 32 / 1 - 6 4 t n e V f o t h g i e Hs n o i t c e S t n e V f o r e b m u N s e [...]

  • Page 10

    10 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 10 ¹⁄₂ ” Min. (267 mm) 10 ¹⁄₂ ” Min. (267 mm) First Vent Component Align the dimple (four places) with the opening of the locking incline channel on appliance collar . T wist vent component clockwise to engage and seal. Locking Incline Channel Dimple Appliance collar Vent / Appliance[...]

  • Page 11

    11 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Framing Dimensions for Roof Pitch C D 0/12 10 ¹⁄₂ in. 10 ¹⁄₂ in. (267 mm) (267 mm) 6/12 10 ¹⁄₂ in. 12 in. (267 mm) (305 mm) 12/12 10 ¹⁄₂ in. 17 ³⁄₄ in. (267 mm) (451 mm) SV4.5E90 (90 ° Elbow) 8 ¹⁄₈ " (206 mm) Swivel Joint (360 ° swivel) 4 ¹³⁄₁₆ " ([...]

  • Page 12

    12 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 24 - Rear Vent - ONE 90 DEGREE ELBOW Figure 23 - Top Vent - STRAIGHT Figure 25 - Top Vent - TWO 90 DEGREE ELBOWS VERTICAL VENT FIGURES/TABLES Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may also be used. WARNING: UNDER NO CIRCUMSTANCES MAY S[...]

  • Page 13

    13 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 26 - Rear Vent - THREE ELBOWS Figure 27 - Top Vent - THREE ELBOWS VERTICAL VENT FIGURES/TABLES (continued) E E L B A T VM M U M I N I HH + 1 m u m i x a M t e e f) m (t e e f) m ( 1) 5 0 3 . 0 (5 ) 2 5 . 1 ( 2) 0 1 6 . 0 (0 1) 1 . 3 ( 3) 4 1 9 . 0 (5 1) 5 6 . 4 ( 4) 2 2 . 1 (0 2) 2 . 6 ( H [...]

  • Page 14

    14 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Vertical Rise SV4.5E90 Elbow Horizontal / Inclined Run SV4.5HTSSL T ermination Shown *Ceiling Firestop/Spacer (SV4.5BF) SV4.5L6/12/24/36/48 Vent Sections Support Bracket Spacing Every 5 ft (1.52 m) See Figure 17 on page 10 for vertical vent section support. Support Brackets Building Support Framin[...]

  • Page 15

    15 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. *Firestop/Spacer (SV4.5HF) shown on the exterior side of the wall. It may also be installed on the interior side. SV4.5 HTSS T ermination Shown. 10 ¹⁄₂ " (267 mm) 7" (178) 5 ¹⁄₈ " (130 mm) 12 ¹⁄₈ " (308 mm) Note: Centerline of Vent Piping is NOT the Same as the C[...]

  • Page 16

    16 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. SFHRK Snorkel Cap – The snorkel cap is de- signed to be fitted into a basement window box. The SFHRK cap is for use with flex vent The vertical distance between the inlet and outlet of the cap is 28 in. (711 mm). pipe. *Note: See Figure 35 for wall thickness range reductions when using SV4.5HTS [...]

  • Page 17

    17 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 37 - Top Vent - ONE 90 DEGREE ELBOW - ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE Figure 38 - Rear Vent - TWO 90 DEGREE ELBOWS Figure 36 - Top Vent - ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE Refer to Table 3 on page 16 for an aid in venting component selection for a particular ran[...]

  • Page 18

    18 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wall thicknesses when using the square (SV4.5HTS), small square (SV4.5HTSS) or the round (SV4.5HTR) termination . Figure 41 - Top Vent - THREE 90 DEGREE ELBOWS Figure 40 - Rear Vent - THREE 90 [...]

  • Page 19

    19 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. D. Install Firestop/Spacers at ceilings and walls - When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 BF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls. See the appropriate sections and figures shown throughout the venting section [...]

  • Page 20

    20 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 1. If any of the original wire as supplied must be replaced, 1. it must be replaced with T ype AWM 105 ° C – 18 GA. wire. 2. 120V , 60Hz – Less than 3 amps. BK Junction Box T ransf. 120 V . 24 V Factory Wired Field Wired BL Electronic Wiring Diagram (Honeywell) Showing the Blower Wiring for t[...]

  • Page 21

    21 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. FBK-250 Blower Kit (See Figure 46 ) An electrical outlet box is provided for the instal- lation of the FBK-250 forced air blower kit. Electrical power must be provided to this box to operate these blowers. Install the blower kit according to the installation instructions pro- vided with the kit. 1[...]

  • Page 22

    22 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 52 Electronic Appliance Checkout To light the burner, turn ‘ ON ’ the optional remote wall switch and turn the gas control switch to the “ ON ” position. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame rod as shown in Figure 52 . ELECTRONIC Proper Flame [...]

  • Page 23

    23 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Adjustment Rod Up (Fully Open Position) Air Shutter Burner T ube Adjusting Set Screw Adjustment Rod Down (minimum air opening position) Combustible Finished Wall Materials This Area Must Remain Clear of Combustible Materials T op of Appliance 1" Min (25 mm) Spacer Clean Face Models T op of Do[...]

  • Page 24

    24 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. * All compressed flex vents can be expanded up to two times. d e t s i L x e l F e r u c e S s t n e n o p m o C ™ . t a C . o N l e d o M . o N n o i t p i r c s e D . r e t p a d a x e l f d n a s p m a l c r a e g , r e c a p s / p o t s e r i f e d u l c n i s t i k n o i t a n i m r e t e s[...]

  • Page 25

    25 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. * All compressed flex vents can be expanded up to two times. INSTALLATION ACCESSORIES (Continued) d e t s i L x e l F e r u c e S s t n e n o p m o C ™ . t a C . o N . o N l e d o Mn o i t p i r c s e D . r e t p a d a x e l f d n a s p m a l c r a e g , r e c a p s / p o t s e r i f e d u l c n[...]

  • Page 26

    26 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. SIT Millivolt Gas Valve Pressure Regulator Remove These Components Figure 59 Step 4. Millivolt Appliances - SIT Systems a. See Figure 59 and the instructions provided with the kit. Using a Torx T20, remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spr[...]

  • Page 27

    27 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Pilot for SIT Millivolt Gas Valve Orifice Strip T ab Pilot Hood Position After Loosening Hex Fitting 1/4 T urn Push T ab to Set Gas T ype Usage Note - Orifice Strip T ab May Be Randomly Located On Any Side Of The Hex Fitting Hood Alignment Hood 7/16 in. Open End Wrench Orifice Strip Tab Take Care [...]

  • Page 28

    28 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Step 8. Reassemble all removed components by reversing the procedures outlined in the preceding steps. Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittin[...]