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Taylor 142 manual

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Table of contents for the manual

  • Page 1

    OPERA T OR’S MANUAL Model 142 Soft Serve Freezer Original Operating Instructions 039709 - M 3/00 (Or igi nal Publicat ion) (Updat ed 7/18/ 14)[...]

  • Page 2

    Com plete this page for quick r efere nce when ser vice is r equired: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 2000 Carrier Comm ercial Ref riger ation, I nc[...]

  • Page 3

    T able of Cont ents Model 1 42 T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 ....................................................[...]

  • Page 4

    T able of Cont ents Model 1 42 T able of Contents - Page 2 Cleaning 17 ............................................................. Disassemb ly 17 .......................................................... Brush Cleani ng 18 ....................................................... Se ction 7 Impor tant: Operator C hecklis t 19 ....................[...]

  • Page 5

    1 Model 1 42 T o th e Installer 131 122 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, pleas e see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment s hould be installed i n ac cordance [...]

  • Page 6

    2 Model 1 42 T o th e Installer 1 0 1111 Electr ical Connections In t he United S tat es, t his equipment is intended to be installed i n acc ordance wit h the National Electr ical Code (NEC), ANS I/ NFP A 70-1987. The purpose of the NEC code is t he pract ical saf eguarding of persons and propert y f rom haz ards aris ing fr om the us e of electr [...]

  • Page 7

    3 Model 1 42 T o th e Installer 130809 Electr ical Hook - up I nstallation For 6 0 Cy cle, 1 PH , Supplied With C ord and P lug This equipment is supplied wit h a 3 - wire cor d and grounding t ype plug for connect ion t o a single phase, 60 cycle, branch circuit s upply . This unit must be plugged into a pr operly grounded r ecept acle. T he cor d[...]

  • Page 8

    4 Model 1 42 T o th e Operator 131 122 Sec tion 2 T o the Ope rator Y our fr eezer has been caref ully engineer ed and manuf actur ed to giv e you dependable oper ation. If t he T aylor M odel 142 is properly operated and c ared f or , it will pr oduce a consis tent , qualit y produc t. Like all mechanic al product s, t his m achine will require cl[...]

  • Page 9

    5 Model 1 42 Safety 13021 1 Se cti on 3 Sa fety We, at T ay lor Company , are concerned about the safet y of the operat or when he or s he comes in cont act with t he fr eezer and its par ts . T ay lor has gone to extr eme effor ts to design and m anufact ure built - in saf ety f eatur es t o protec t bot h you and the service technic ian. A s an e[...]

  • Page 10

    6 Model 1 42 Safety 13021 1 S DO NOT allow unt rained pers onnel t o operat e this mac hine. S DO NOT operat e t he f reez er unless all serv ice panels and acc ess doors are res tr ained wit h screws. S DO NOT rem ove any int ernal oper ating part s (exam ples: fr eezer door , beat er , scr aper blades, et c. ) unless all control swit ches are in [...]

  • Page 11

    7 Mo del 142 Op erato r Parts I den ti fi cati on 140407 Section 4 Operator Parts Identif ication ITE M DESCRIPTI ON P ART NO. 1 COVER A.- HOPPER X49633 2 FLOA T A.- MI X LEVEL X39690 3 T U B E -F E E D -. 1 6 6 H O L E -S S 035819 4 SHIELD- SPLASH - PLASTIC 039444 5 P AN A.- WHI TE FRONT DRIP X43474 6 SEAL - U - CUP 080534 7 BEA TER A. X24689 8 BE[...]

  • Page 12

    8 Model 1 42 Importa nt: T o the Opera tor Section 5 Important: T o the Operator Figur e 1 ITE M DESCRIPTI ON 1 Power Swit ch 2 Indicat or Light - MIX LOW 3 Standby S witc h Sym bol De finitions T o bet t er communic ate in the I nter national arena, the words on many of our operator switches and buttons have sy mbols t o indicat e their f unct ion[...]

  • Page 13

    9 Model 14 2 Impor tant: T o the Oper ator 130702 Standby S witch This push but t on switch det erm ines which mode of operat ion t he fr eezing cylinder is operating in. If t he center but ton of t his swit ch is in t he “OUT ” posit ion and it is not illuminat ed, t he unit will operate in the nor mal product dispensing m ode when the t oggle[...]

  • Page 14

    10 Model 1 42 Op erati ng Pro ced ures 120501 Section 6 Operating Procedures The M odel 142 has a 1.5 quar t ( 1.4 liter) capac ity fr eezing cy linder . The m ix f lows f rom the hopper t o the freez ing cylinder t hrough a f eed tube. The mix flow is control led by gravity . We begin our inst ruct ions at the point where we enter the st ore in t [...]

  • Page 15

    11 Model 1 42 Operati ng P roced ures 120501 Step 4 Slide the f ront bear ing ov er the baffle rod s o the flanged edge is against the door. Place the white plasti c guide bearing on t he end of t he baffle r od. Do not lubrica te the fr ont bear ing or guide bea ring. Figur e 8 Step 5 Ins ert t he handsc rews int o t he slot s in the freez er door[...]

  • Page 16

    12 Model 1 42 Op erati ng Pro ced ures Note: T he dr aw v alve is inst alled corr ectly when the slot ted opening in t he dr aw valve is vis ible t hrough t he “window” of t he freez er door . Figur e 12 Step 8 In stal l th e draw valve han dl e. Inse rt the val ve li fter arm t hrough t he slot ted opening in t he draw valv e and align the ot [...]

  • Page 17

    13 Model 1 42 Operati ng P roced ures 090421 The illust rat ion below shows t he draw valve assem bled on the lef t side. Figur e 16 Step 9 Snap the des ign cap over the bot t om of the freezer door spout . Figur e 17 Step 10 Lay the feed t ube and mix level f loat in the bot t om of the m ix hopper . Sani tizing Step 1 Prepar e a pail of an approv[...]

  • Page 18

    14 Model 1 42 Op erati ng Pro ced ures Figur e 20 Figur e 21 Step 4 Place t he toggle s witch in t he WASH pos ition. This will cause t he sanit izing solut ion in the fr eezing cylinder t o be agitat ed. A llow to agit ate f or f ive minut es. Step 5 Place an em pty pail beneath the door spout and open the draw valv e. Draw off all t he s anitizin[...]

  • Page 19

    15 Model 1 42 Operati ng P roced ures Prim ing Prim e the mac hine as close as poss ible to the tim e of fir st product dr aw . Step 1 Wit h a pail beneath t he door spout, open t he draw valve. Fill t he mix hopper wit h FRES H mix and allow it t o flow int o the f reez ing cylinder . This will for ce out any rem aining sanitiz ing solut ion. W he[...]

  • Page 20

    16 Model 1 42 Op erati ng Pro ced ures Standby This unit is equipped wit h a S T A NDBY feat ure. I f product is not dis pensed f or long periods of time ( i.e. ; early morning hour s), t he ST ANDBY feat ure will maint ain the hopper and f reezing c ylinder pr oduct at saf e temper atur es and prevent product br eakdown. T o use t he Standby f eat[...]

  • Page 21

    17 Mode l 142 Operati ng P roced ures 140718 Dr aining P roduct From the Freez ing Cylinder Step 1 Place t he toggle s witch in t he O FF position as f ar ahead of c leaning time as pos sible to allow froz en product t o sof ten f or easier c leaning. Step 2 Lift the hopper cov er , remove t he feed t ube and the mix level float . T ake t hese par [...]

  • Page 22

    18 Model 1 42 Op erati ng Pro ced ures 120529 Br ush Cleaning Step 1 Prepar e a s ink wit h an approv ed cleaning solut ion (ex - amples: K ay - 5 R or Stera - Sheen R ). USE W ARM W A T ER A ND FO LLOW THE MANUFACTURER’S SPECIFICA TI ONS. ( IMP ORT ANT : Follow t he label direct ions. A S TRO NG s olution can cause part s dam- age. A M ILD s olu[...]

  • Page 23

    19 Model 1 42 Impor tant: Ope rator C heck list 0801 10 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng: Clean in g and san i tiz in g sched u les are go verned by fed eral, state, or local reg ul ato ry ag enci es, and must b e fo ll ow ed acco rdi ng ly . If t he u ni t has a “Sta ndby mode ”, it must not be use d i[...]

  • Page 24

    20 Model 1 42 Importa nt: Oper ator Che cklis t Winter Stor age If the place of business is to be closed dur ing the winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is subjec t t o fr eezing condit ions. Disconnec t the f reezer f rom t he main power source t o prevent pos[...]

  • Page 25

    21 Model 1 42 T roubles hooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t being dispensed. a. T oggle swit ch in O FF position. a. Place t oggle swit ch in t he AUTO posit ion. 15 b. Inadequat e level of m ix in mix hopper . b. Fill m ix hopper wit h mix. 15 c. Beat er mot or overloaded. c. Pl[...]

  • Page 26

    22 Model 1 42 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. Pr oduct is t oo sof t. a. T he t emperat ure cont rol is set too warm. a. Call serv ice t echnician. --- b. The f eed t ube is not installed. b. Ins tall t he feed t ube in mix inlet hole at bottom of the mix hopper. (The m eter ing hole should be at t he bott om [...]

  • Page 27

    23 Mo del 142 Parts Rep lacemen t S ched ul e 120430 Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3 MONTHS EVER Y 6 MONTHS ANNUALL Y QUANTITIES T O BE REPLACED Beater Dr ive Shaf t Cup S eal X 1 Fr eezer Door O - Ring X 1 Fr eezer Door Fr ont Bear ing X 1 Fr eezer Door Guide Bear ing X 1 Draw V alve O - Ring X 2 Draw V alve H andl[...]

  • Page 28

    24 Model 1 42 Limite d War ranty on Equipm ent 131 122 Section 10 Limited W arranty on Equipment T A Y LO R COM P ANY L IM IT ED W ARRANT Y O N FRE EZE RS T aylor Com pany , a div ision of Carr ier Comm ercial Ref rigerat ion, I nc. ( “T aylor ”) is pleased t o provide t his lim ited warrant y on new T aylor -branded f reezer equipm ent availab[...]

  • Page 29

    25 Mode l 142 Limite d War ranty on Equipm ent 3. Replacement of wear items designat ed as Class “000” par ts in the T aylor O perat or ’s Manual. 4. Ext ernal hoses , elect ric al power supplies, and machine grounding. 5. Part s not supplied or designat ed by T aylor , or dam ages result ing from t heir use. 6. Retur n trips or wait ing time[...]

  • Page 30

    26 Mode l 142 Li mit ed Warran ty on Part s 131 122 Section 1 1 Limited Warranty on Parts T A Y LO R COM P ANY L IM IT ED WARRANTY ON T A YL O R GENUI NE P ART S T aylor Com pany , a div ision of Carr ier Comm ercial Ref rigerat ion, I nc. ( “T aylor ”) is pleased t o prov ide this lim ited warrant y on new T aylor genuine r eplacement c ompone[...]

  • Page 31

    27 Mode l 142 Li mit ed Warran ty on Part s LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, rem oving, inst alling, shipping, servicing or handling of defect ive Part s, replac ement Par ts, or new Part s. 2. Normal m aintenance, cleaning and lubricat ion as ou[...]

  • Page 32

    28 Mode l 142 Li mit ed Warran ty on Part s LI MI T A T IO N OF WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O T HER W ARRANT IE S, CO NDI TI ONS AND/O R REMEDI ES UNDER T HE LA W, INCL UDING ANY I MPL I ED W ARRANT IES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPO SE. T HE OR IG I[...]

  • Page 33

    Section 12 Parts List 29 + A vailabl e Separat ely Model 1 42 Pa rts Li st 014212H000 - 115V 60HZ 1PH - 014227H000 - 208-230V 60HZ 1PH - A/C-TECUMSEH- (R404A) DESCRI PT IO N PART NUMBER 142 QTY. WARR. CLASS RE MARKS BEARING- FRONT 023262 4 000 BEARING- GUIDE 014496 4 000 BEARING- REAR SHELL 023648 1 000 +COLLAR-REAR BEARI NG 025564 1 000 +NUT-REAR [...]

  • Page 34

    + A vailabl e Separat ely 30 Parts List Model 1 42 DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER CORD-POW ER-250V-15A- 95"L 042936-27 1 103 208- 230V 60HZ 1PH COVER A.- HOPPER X49633 1 103 DECAL-CLEAN I NST.-HOPPER 019029 1 000 DECAL-MAG- FLAVOR PADS 039713 1 000 DECAL-MAG- FROZEN YOGURT 039717 1 000 DECAL-MAG- SOFT SERVE 039714 1 00[...]

  • Page 35

    31 + A vailabl e Separat ely Model 1 42 Pa rts Li st DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER LABEL-SW- WASH/OFF/ AUTO-SYMBOL 014502 1 000 LABEL-WARN- CONDENSER-SHARP 059287 1 000 LABEL-WARN- COVER 051433 4 000 LEG-4" -3/8-16 STUD- PLASTIC 024755 4 103 LIGHT- MIX LOW-AMBER ROUND- 24V 039708 1 103 MIX LOW LUBRICANT- TAYLOR 4 OZ. [...]

  • Page 36

    + A vailabl e Separat ely 32 Parts List Model 1 42 DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER SHELL A.- INSULATED *142* HOOD X49175-SER 1 512 STUD-NOSE CONE * 142* 042168 2 103 SHIELD- SPLASH-PLASTIC 039444 1 103 SHROUD-FAN * 142* 048877 1 103 SWITCH A. -DRAW *142* X43577-SER 1 103 ACTUATOR-SWI TCH-PLASTIC 035609 1 103 BEARING- SWITCH [...]

  • Page 37

    33 + A vailabl e Separat ely Model 1 42 Pa rts Li st DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER 014212H879 - CANADA - 115V 60HZ 1PH - A/C- TECUMSEH-(R404A) MAN-OPER- COND 142 ROMANCE 039709RM 1 000 CARD-CHECKOUT FREEZER FRENCH 033941-F 1 000 LABEL-ATTN SVC ENG- FRENCH 015068-FG 1 000 LABEL-CAUTI ON-GRD-FRENCH 032164- FG 1 000 LABEL-DOO[...]

  • Page 38

    + A vailabl e Separat ely 34 Parts List Model 1 42 DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER 014240HW65 - 220-240V 50HZ 1PH - A/C- TECUMSEH-(R404A) - ROHS COMPLI ANT FRANCE BELT-V- 4L380 007098 1 000 CARD-CHECKOUT FREEZER FRENCH 033941-F 1 000 COMPRESSOR - TECUMSEH 049302-40 1 512 +CAPACITOR- RUN 027087 1 212 +CAPACITOR- START 039567 [...]

  • Page 39

    35 + A vailabl e Separat ely Model 1 42 Pa rts Li st DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER 014240HW70 - 220-240V 50HZ 1PH - A/C- TECUMSEH-(R404A) - ROHS COMPLI ANT *GERMANY* BELT-V- 4L380 007098 1 000 CARD-CHECKOUT FREEZER GERMAN 033941-G 1 000 COMPRESSOR - TECUMSEH 049302-40 1 512 +CAPACITOR- RUN 027087 1 212 +CAPACITOR- START 03[...]

  • Page 40

    + A vailabl e Separat ely 36 Parts List Model 1 42 DESCRI PT IO N REMARKS WARR. CLASS 142 QTY. PART NUMBER 014240HW50 - 220-240V 50HZ 1PH - A/C- TECUMSEH-(R404A) - ROHS COMPLI ANT *NEW ZEALAND* BELT-V- 4L380 007098 1 000 COMPRESSOR - TECUMSEH 049302-40 1 512 +CAPACITOR- RUN 027087 1 212 +CAPACITOR- START 039567 1 212 +RELAY-START- COMPRESSOR 041064[...]

  • Page 41

    142 049264 11/21/13 RED/WHT COMPRESSOR START TIME DEALY-2SEC DOM INPUT (115 V ONLY) LOAD RED/WHT GRN/YEL GRN/YEL GRN/YEL STDBY SWITCH BARREL SUCTION SOLENOID HOPPER THERMISTOR BARREL THERMISTOR MIX LOW UNREG LIGHT SWITCH COM 1 LAMP- N.O 2 COM 2 LAMP+ N.C. 1 - - + + BLK YEL ALARM L2 L1 BEATER HOPPER CPRSR BARREL BLK YEL HOPPER COM N.C. ALARM (OPTION[...]