Go to page of
Similar user manuals
A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Taylor 382, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Taylor 382 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Taylor 382. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Taylor 382 should contain:
- informations concerning technical data of Taylor 382
- name of the manufacturer and a year of construction of the Taylor 382 item
- rules of operation, control and maintenance of the Taylor 382 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Taylor 382 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Taylor 382, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Taylor service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Taylor 382.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Taylor 382 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
-
Page 1
Model 382 (W ith RC25) Slu sh Freezer Oper ator ’ s Manual 053105 - M 10/98[...]
-
Page 2
Com plete this page for quick r efer ence when ser vice is r equir ed: T aylor Di stributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the 382 data l abel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: Infor mation found on[...]
-
Page 3
T able of Cont ents Models 3 82 RC2 5 T able of Contents Section 1 T o the Installer 1 ............................................ Installation Instructions 1 ................................................. Electri cal Connections 1 ................................................. Section 2 T o the Oper ator 5 ..................................[...]
-
Page 4
Mo del s 382/RC25 T ab le o f Co nten ts T able of Contents - - Page 2 Sec tion 7 I mpor tant: O perator C hecklis t 21 .............................. During Cl eaning and Sanitizi ng 21 ......................................... T roubleshooting Bacterial C ount 21 ........................................ Regular Maintenance Checks 21 .............[...]
-
Page 5
1 Mo del s 382/RC25 T o the I nstaller 050722 Section 1 T o t he Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be used to clean or rinse t he machine. Failur e to f ollow this ins tr uction m ay res ult in serious electr ical shoc k. Installation Instructions Pr eparation [...]
-
Page 6
2 T o th e Installer Mo del s 382/RC25 Refr iger ation Cha rging and Li ne Constr uction The dispens ing unit is s hipped with a ref rigerant holding charge t hat is suffic ient enough t o prevent moist ure cont aminat ion (8 oz. /227 g. HP62) . This holding charge will become part of the tot al system charge. The c ondensing unit is shipped wit h [...]
-
Page 7
3 Mo del s 382/RC25 T o the I nstaller Note: 5/ 8” indiv idual line lengths ar e not t o exceed 75 f t. (22.8 m ) max imum lengt h each. T otal line length is not t o exceed 150 ft . ( 45.7 m) . 5/ 8” line + 5/ 8” line + 3/4” line = 150 ft . or less . Figur e 2 Compressor Condenser Liquid Refrigerant Reciever CONDENSING UNIT Access V alve D[...]
-
Page 8
4 T o th e Installer Mo del s 382/RC25 Step 5 Evac uate t he field cons tr ucted r efr igerant lines using the ac cess f it tings br azed on t he condensing end of the refr igerat ion lines. Step 6 When the eva cuation pro cess is complete, reli eve the vacuum with 4 oz. (1 13 g. ) of HP62 ref riger ant per line, for a t otal of 8 oz. (227 g.) This[...]
-
Page 9
5 Mo del s 382/RC25 T o th e Operator 050906 Sec tion 2 T o the Opera tor The f reezer you have purchased has been caref ully engineered and manuf act ured to giv e you dependable operat ion. T he T ay lor equipment , when properly operat ed and cared f or , will pr oduce a consis tent quality produc t. Like all mechanic al product s, t his machine[...]
-
Page 10
6 Safety Model s 382/ RC25 050722 Se cti on 3 Sa fety We at T aylor Company are concerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect both you and the s ervic e t echnician. As an ex a[...]
-
Page 11
7 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Item Descripti on Part No. 1 REMOTE CONDENSING UNI T RC 25 2 P ANEL - - SIDE LEFT 052117 3 COVER- - HOPPER - - 12 QT 045416 4 P ANEL A.- -REAR X521 15 5 P ANEL - - S IDE RI GHT 051713 6 GASKET - - BASE P AN 051868 7 TRA Y A.- -DRIP X46848 Item Descript[...]
-
Page 12
8 Op erato r Parts I den ti fi catio n Mo del s 382/RC25 Beater Door A ssembly Item Descripti on Part No. 1 KNOB- - DRA W V AL VE - -BLACK 047358 2 SCREW- -1/4 - - 20X9/16 THUM B - - 300 047632 3 PLA TE - - DRA W SPOUT MOUNT 049275 4 SPOUT - - DOOR ZERO W ASTE 049276- - BLA 5 O- -RING- - 2.375 OD X 1/16W 046830 6 SPRING- - COMP .845X .055X3.5 04735[...]
-
Page 13
9 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Accessor ies Item Descripti on Part No. 1 BRUSH- - MIX PUMP BODY - - 3 ”X7” 023316 2 BRUSH- -DRA W V AL VE 1”X2”X 17” 013073 3 BRUSH- - DOUBLE ENDED 013072 4 BRUSH- - REAR BRG 1IN. DX2IN.L 013071 5 LUBRICANT- -T A YLOR HI PERF - -4 048232 6 SANITI ZER KA Y - - 5 R (C ASE OF 125 P AC[...]
-
Page 14
10 Impor tant: T o the Oper ator Mo del s 382/RC25 Section 5 Important: T o the Operator ADD MIX MIX OUT 2 1 3 4 5 6 Item Descripti on 1 Control S witc h 2 Fill Swit ch 3 Add Mix Light 4 Mix O ut Light 5 Vi scosity Contro l 6 Display Light Switc h (Opt ional) Sym bol Legend = T he “O N/A UTO” sy mbol. = T he “O FF ” sy mbol. = T he “WASH?[...]
-
Page 15
11 Mo del s 382/RC25 Imp ort ant : T o th e Op erator Fill Switch (Item 2) The f ill swit ch is located under the cont rol channel. T he “ON” position enables refriger ation when the cont rol switc h is in t he “AUTO” posit ion. The “O N” position enables the f ill system to r eplenish and maint ain product levels in t he f reezing cy l[...]
-
Page 16
12 Op erati ng Pro ced ures Mo del s 382/RC25 Section 6 Operating Procedures We begin our instr uct ions at the point where t he parts are disas sembled and laid out to dr y from t he previous night’s cleaning. The f ollowing procedur es will explain how t o assem ble the par ts int o the f reez er , s anitize t hem, and prime t he fr eezer wit h[...]
-
Page 17
13 Mo del s 382/RC25 Op erati ng P roced ures If the blades are in good condit ion, as semble t he clips on the blades. Ins tall one sc raper blade and c lip over the t wo holding pins on one side of the beat er . Holding the blade and clip on t he beater, turn t he ass embly over and ins tall t he second s craper blade and c lip. Figur e 8 Holding[...]
-
Page 18
14 Op erati ng Pro ced ures Mo del s 382/RC25 Place t he draw valv e spring ov er the s haft end on the draw valv e. Figur e 13 Inser t t he draw v alve and spring int o the door spout until t he thr eaded end of t he s haft passes t hrough t he hole in the end of the door spout . Thread t he draw valve k nob onto t he end of t he draw valv e shaft[...]
-
Page 19
15 Mo del s 382/RC25 Op erati ng P roced ures Figur e 19 Place t he large o-ring into the groove on the back side of t he door and lubric ate t he inst alled o-ring. Figur e 20 Place t he door bearing int o t he back side of the door . Note: Do not lubricat e the door bear ing. Step 5 Inst all t he freez er door . A lign the t orque rotor int o the[...]
-
Page 20
16 Op erati ng Pro ced ures Mo del s 382/RC25 Step 8 Inst all t he front drip t ray and the splash shield under the door s pout. Figur e 24 Sani tizing Step 1 Fi ll S ystem. Disconnec t t he pr oduct s upply lines f rom the mix delivery cont ainer . P repare t wo gallons (7. 6 liter s) of an appr oved 100 PPM sanitizing s olution (Exampl e: Kay- - [...]
-
Page 21
17 Mo del s 382/RC25 Op erati ng P roced ures Step 6 Place t he cont rol swit ch in t he “OF F ” posit ion. Place an empt y mix pail beneat h the door spout. O pen the dr aw valve and dr aw off all of the s anitizing solut ion. W hen the sanit izer s tops f lowing fr om t he door s pout, close the draw va lve. Figur e 28 Step 7 Replace the hopp[...]
-
Page 22
18 Op erati ng Pro ced ures Mo del s 382/RC25 Closing P r ocedure T o disassem ble the unit s, t he f ollowing items will be needed: S T wo cleaning pails S Necess ary brus hes prov ided with f reezer S Cleaner S Single ser vice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Place t he fill s witch in the “OF F” pos ition. Place[...]
-
Page 23
19 Mo del s 382/RC25 Op erati ng P roced ures Step 3 Place t he cont rol switc h in t he “WASH” posit ion. W ith a mix pail beneat h the door spout, open t he draw valve. Drain all t he rinse wat er fr om the fr eezing cylinder . When t he rinse wat er s tops f lowing fr om the door spout, close t he draw valv e and place the c ontr ol switc h [...]
-
Page 24
20 Op erati ng Pro ced ures Mo del s 382/RC25 Disassem bly BE SU RE TH E CONTR OL SWITCH IS IN THE “OFF” P OSITION. Step 1 Remove t he tor que arm, handscr ews, f reezer door , beater assem bly , s craper blades, t orque r otor , and the drive s haft , and t ake t hese part s t o t he sink for cleaning. Step 2 Remove the f ront drip tr ay and s[...]
-
Page 25
21 Mo del s 382/RC25 Imp ort ant : Op erato r Checkl ist Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be st ressed [...]
-
Page 26
22 T roubles hooting Guide Mo del s 382/RC25 Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the dr aw valve open. a. Pr oduct f reeze- up due to improper pr oduct mix ing. a. F ollow direct ions f or mixing pr oduct c aref ully . -- -- b. T he tor que arm is not installed. b. I ns[...]
-
Page 27
23 Mo del s 382/RC25 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Br oken beat er pins. a. Repair or replac e the beater ass embly . -- -- b. T he gear unit is out of alignment . b. Cont act a s ervic e technic ian. -- -- c. T he beater as sembly is bent. c. Repair or r eplace[...]
-
Page 28
24 T roubles hooting Guide Mo del s 382/RC25 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freezing product when placed in the “ AUTO” m ode. a. T he tor que rotor is bound, leaving the t orque ar m in the cold pos ition. Ther efore t he com pressor will not run. a. F ree t he torque r otor. -- -- b. T he tor que arm is bent . [...]
-
Page 29
25 Mo del s 382/RC25 Part s Repl acement S ched ul e Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MO NTHS EVER Y 6 MONTHS ANNUALL Y Scr aper Blade Inspec t & Replac e if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O- Ring X Door Port O -Ring X Fr ont Bearing X Door Spout O -Ring X Drive Shaf t O -Ring X T orque [...]
-
Page 30
Section 10 Parts List + A vailabl e Separat ely 26 Parts List Mo del s 382/RC25 DESCRI PT IO N P ART NUMBER QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM- - TORQUE 014500 1 103 BEARING - - FRONT - - TORQU E*382- - 384* 052005 1 000 BEARING - - GUIDE 014496 1 000 BEARING - - UNIT REAR 025629 1 103 BEATER A. - - TORQ UE *382 - - 384* X51 105 1 103 +[...]
-
Page 31
27 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +SCR EW - - 1/4 - - 20X9/16 TH UMB - - 300 047632 2 103 +PLUG - - PR IME *380/1* 046833 1 103 +O- - RING - - 9/3 2 OD X 1/1 6 WAL L 029751 1 000 +SPOUT - - DO OR ZERO WASTE 049276- - B LA 1 103 +O - - RI NG - - 2.375 O D X[...]
-
Page 32
+ A vailabl e Separat ely 28 Parts List Mo del s 382/RC25 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER P AN - - D RIP * 380/1* 046852 1 103 P ANE L A. - - FR ON T *382* X51097 1 103 P ANE L A. - - RE AR* 382* X521 15 1 103 I NCLUDES 2- - 021 106 NUT SERT S P ANE L- - SID E *3 82- -3- - 4* RI GHT 051713 1 103 +CLIP- - SPRING[...]
-
Page 33
29 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +BOOT- - T OGGLE SWI TCH 043398 1 000 SWI TCH- - TOGGL E - - DPDT*ON- - OFF- - ON 014464 1 103 TIMER A.- - DELA Y ON MAKE- - 2 MIN. X49541 - - 12 1 103 TORQ UE A. * 382* X51081 1 103 O- -RI N G- -T OR Q U E 018550 1 000 TR[...]
-
Page 34
+ A vailabl e Separat ely 30 Parts List Mo del s 382/RC25 RC2 5 Condensing U nit DESCRI PT IO N P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT- - ROT OLOCK V AL VE 0371 16 1 000 J 7032493/P RIO R (TEC UMSE H) BLO CK - - TE RMIN AL 2P - - L1, L2 039422 1 103 J 7032493/UP ( BRI STOL) CAP- - DUST - - BULKHEAD COUPLI NG 048427 2 000 [...]
-
Page 35
31 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +BLAD E - - FAN 031532 1 103 P A N E L - - B A C K&S I D E* R C 2 5 * 049164 1 103 J 7032493/PR IOR ( TECU MSEH ) P A N E L - - B A C K&S I D E* R C 2 5 * 050162 1 103 J 7032493/UP ( BRIS TOL) P ANEL- - CORNER[...]
-
Page 36
Model 3 82 051061 - - 12[...]
-
Page 37
Model 3 82 051061 - - 40[...]