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TDK 500A manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL FOR 500A/102A/152A/202A POWER SUPPLY Document: 83-493-001 Rev. K TDK-Lambda Americas 405 Essex Road, Neptune, NJ 07753 Tel: (732) 922-9300 Fax: (732) 922-9334 Web: www.US.TDK-Lambda.com/HP[...]

  • Page 2

    THIS PAGE INTENTIONALLY BLANK[...]

  • Page 3

    ONE YEAR WARRANTY TDK-Lambda Ameri cas, Inc. (405 Essex Road, Nept une, N.J. 07753), warrants that the uni t is free from defect s in material or workmanship for a period of ONE YEAR from the date of initial sh ipment. TDK-Lambda Am ericas Inc. will service and, at its option, repair or replace pa rts which prov e to be defe ctive. This will be do [...]

  • Page 4

    TDK-Lambda MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC). These products, as individual components, do not perform in themselves [...]

  • Page 5

    TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council Directive 93/68/EEC European Community Conformity Assessment Product Mark IEC 348 Attention, consult Accompanying documents IEC 60417-1-5036 Dangerous voltage IEC 60417-1-5019 Protective earth (e.g. power line earth ground) IEC 60417-1-5017 Function[...]

  • Page 6

    ELECTRICAL STANDARDS All company primary standards are either certif ied or are traceable to certification by the National Institute of Standards and Technology. CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment. Immediately upon receipt from the carrier, and before operation, t[...]

  • Page 7

    9 83-493-001 Rev. K TABLE OF CONTENTS CHAPTER 1 IN TRODUCTION ......................................................................................................... ...............1 1.1 DESCRIPTION .................................................................................................................... ...................1 CHAPTER 2 S[...]

  • Page 8

    10 83-493-001 Rev. K CHAPTER 5 A PPLICATIONS ......................................................................................................... ..............16 5.1 DETERMINING CAPACITOR CHARGE TIME..................................................................................... 16 5.2 VOLTAGE REVERSAL ...................................[...]

  • Page 9

    83-493-001 Rev. K 1 Cont r o l & Aux . Pow er INPUT/POWER PFC / Fuses Inr ush Limi t High Freq. Res on ant Inver ter Step-u p Tran sfor mer HV Re c t. HV Fi l te r HV OUTPU T CHAPTER 1 INTRODUCTION 1.1 DESCRIPTION The Series 500A/102A/152A/202A are High Voltage Switching Power Supplies designed specifically for charging capacitors in lase r sys[...]

  • Page 10

    83-493-001 Rev. K 2 CHAPTER 2 SPECIFICATIONS 2.1 AVERAGE CHARGING RATE 500J/s, 1000J/s, 1500J/s, 2000J/s at rated Output Voltage 2.2 PEAK CHARGING RATE 550J/s, 1100J/s, 1650J/s, 2200J/s at rated Output Voltage 2.3 NUMBER OF MODELS IN SERIES 12 Standard (others at extra cost) 2.4 STANDARD VOLTAGE RANGES 1kV, 1.5kV, 2kV, 3kV, 4kV, 5kV, 5kV, 10kV, 1 5[...]

  • Page 11

    83-493-001 Rev. K 3 2.9 POWER FACTOR Non PFC PFC All models 0.65 0.98 Table 2-3 Power Factor 2.10 EFFICIENCY Better than 85% 2.11 STORED ENERGY Less than 0.3 Joules all models 2.12 STABILITY 0.2% TO 300 Hz. For higher repetition rates, consult factory 2.13 PULSE TO PULSE REPEATABILITY ±0.2% TO 300 Hz. For higher repetition rates, consult factory 2[...]

  • Page 12

    83-493-001 Rev. K 4 2.22 ACCESSORIES • Detachable 8 feet (2.4 meters) HV Cable (see Table 2.1) • 15 pin “D” plug mating control connector • Operating Manual 2.23 OPTIONS 2.23.1 Suffix –SYS Parallel Operation 2.23.2 Suffix –LH “Low Inhibit” - A +10 to 15 volt (high) signal will allow power supply operation. A 0 to +1.5 volt (low) s[...]

  • Page 13

    83-493-001 Rev. K 5 D Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV (for grounding instructions see SECTION 3.6)[...]

  • Page 14

    83-493-001 Rev. K 6 Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV (for grounding instructions see SECTION 3.6)[...]

  • Page 15

    83-493-001 Rev. K 7 Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV (for grounding instructions see SECTION 3.6)[...]

  • Page 16

    83-493-001 Rev. K 8 Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV (for grounding instruction see SECTION 3.6)[...]

  • Page 17

    83-493-001 Rev. K 9 CHAPTER 3 INSTALLATION 3.1 INITIAL INSPECTION The shipping container should contain the following items: power supply, HV output cable, male 15-pin “D” remote control connector and operator’s manual. Examine the items immediately for damage. Locate the serial number label on the side of the power supply and verify the mode[...]

  • Page 18

    83-493-001 Rev. K 10 TB 1 L1 CO M L2 23 0 V A C 11 5 V AC TB 1 L1 CO M L2 11 5-2 3 0 VA C Figure 3-1 Input AC Power Connection NON-PFC Version Figure 3-2 Input AC Power Connection, PFC Version 3.4 POWER CORD SPECIFICATION: Use wire with minimum .064 inches (1.6mm) diameter and 600 V insulation. WARNING: 102A, 152A AND 202A PFC Models are only avail[...]

  • Page 19

    83-493-001 Rev. K 11 3.5 CONNECTING HIGH VOLTAGE OUTPUT POTENTIAL LETHAL VOLTAGE Ensure that the power supply is off and disconnected from the input power and never operate the power supply without a load capacitor. Make sure that all load capacitors are discharged and shorted to ground before making any connections. TDK-Lambda Americas Inc. recomm[...]

  • Page 20

    83-493-001 Rev. K 12 3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation. 3.6.2 OUTPUT GROUND CONNECTI ON It is important that there be a ground con[...]

  • Page 21

    83-493-001 Rev. K 13 CHAPTER 4 OPERATION 4.1 REMOTE CONTROL The Series 500A/102A/152A/202A is easily controlled through the remote connector on the input panel of the unit. Only the ENABLE/RESET, V PROGRAM and GND signals are required for operation. The remaining signals are provided for status monitoring and fault diagnosis. A schematic diagram sh[...]

  • Page 22

    83-493-001 Rev. K 14 Figure 4-1 Example of Interface Connection[...]

  • Page 23

    83-493-001 Rev. K 15 4.2 INITITIAL CHECK-OUT PROCEDURE LETHAL VOLTAGES PRESENT ONLY QUALIFIED PERSONNEL TRAINED IN THE SA FETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM INITIAL CHE CKOUT PROCEDURES. The power supply should have no visible damage or defects and the cover should be securely fastened. Properly connect the input power (Section 3.5), contr[...]

  • Page 24

    83-493-001 Rev. K 16 Peak C har ge R ate = C - O U TP U T LO A D C A P A C I TO R 1 2 CV 2 T C V - PRO G R A M M ED OU TPU T V O LT A GE A v e rag e C h ar g e R at e = T C AN D T P A R E SH OW N I N F I G U R E 1 2 CV 2 T p VO L T AG E TI M E Tc Tp CHAPTER 5 APPLICATIONS For clarification and further technical assistance specific to your applicati[...]

  • Page 25

    83-493-001 Rev. K 17 A series terminating resistor (or series inductor or clamp diode) must be added as shown if the average value of the peak current exceeds 110% of the normal output current. When choosing Rs, ensure it can withstand the full output voltage across it as well as the power dissipation caused by discharging Co (see Table 5.1) and Cc[...]

  • Page 26

    83-493-001 Rev. K 18 5.4 MEASURING HIGH VOLTAGES A sample of the output voltage is available in the REMOTE connector. If it is desired to measure the HV output externally, care must be taken to understand the accuracy of the measurement. When making a DC measurement, such as when the power supply is holding voltage on a capacitor, any HV probe and [...]

  • Page 27

    83-493-001 Rev. K 19 Figure 5-3 HV Bias Measurements 5.5 DETERMINING AC LINE CURRENT IL = Line current P = Average output power VL = Line voltage PF = Power factor (.65 min) EFF = 0.85 Ex: A 152A operating from 115V – 10% and delivering 1000W average. A x I L 5 . 17 9 . 0 ) 85 . 0 )( 65 )(. 115 ( 1000 = = When charging very large capacitor banks [...]

  • Page 28

    83-493-001 Rev. K 20 5.7 LONG CHARGE TIME WITH POWER FACTOR CORRECTED (PFC) UNITS It is advised that you consult the factory if this type of operation is required. On supplies with active Power Factor Correction there is a limit to the length of the charge time. With all capacitor charging supplies, the peak output power capability is twice the jou[...]

  • Page 29

    83-493-001 Rev. K 21 CHAPTER 6 MAINTENA NCE AND CALIBRATION 6.1 SAFETY PRECAUTIONS ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM CALIBRATION. The calibration steps described in this section require operation of the power supply with the cover removed. Proceed with extreme caution as hazardous voltages are exp[...]

  • Page 30

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 1 of 9 __________________________ __________________________ __________________________ __________________________ ______________ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDE NTIFICATION PRODUCT Product Name: UNIVOLT N 61 B Product Description: Base Oil and Additives Product[...]

  • Page 31

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 2 of 9 __________________________ __________________________ __________________________ __________________________ ______________ SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure. For those providing as sistance, avoid exposure to yourself or others. Use adequate respira[...]

  • Page 32

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 3 of 9 __________________________ __________________________ __________________________ __________________________ ______________ Response Center can be reached at (800)424-880 2. PROTECTIVE MEASURES Avoid contact with spilled material. Warn or evac uate occupants in surro unding and down w[...]

  • Page 33

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 4 of 9 __________________________ __________________________ __________________________ __________________________ ______________ PERSONAL PROTECTION Personal protective equipment sel ections vary based on potential exposure co nditions such as ap plications, handling practices, concent rat[...]

  • Page 34

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 5 of 9 __________________________ __________________________ __________________________ __________________________ ______________ Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D Autoignition Temperature: >315°C (599°F) Boiling Point / Range: 260C (500F) - 371C (700F) [...]

  • Page 35

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 6 of 9 __________________________ __________________________ __________________________ __________________________ ______________ data for structurally similar materials. CHRONIC/OTHER EFFE CTS F o r t h e p r o d u c t i t s e l f : Prolonged and/or repeated ski n co ntact with low viscosi[...]

  • Page 36

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 7 of 9 __________________________ __________________________ __________________________ __________________________ ______________ DISPOSAL RECOMMENDATIO NS Product is suitable for burning in an enclosed controll ed burner for fuel value or disposal by supervise d incineration at very high t[...]

  • Page 37

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 8 of 9 __________________________ __________________________ __________________________ __________________________ ______________ HYDROTREATED LIGHT NAPHTHENIC DISTILLATE (PETROLEUM) 64742-53-6 4, 13 --REGULATORY LISTS SEARCHED-- 1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK 2 = [...]

  • Page 38

    Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 9 of 9 __________________________ __________________________ __________________________ __________________________ ______________ ---------- -------- -------- -------- -------- -------- ---------- -------- -------- -------- -------- -------- ---------- -------- -------- - -------- ---------[...]

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