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Technicolor - Thomson TS 870 manual

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Table of contents for the manual

  • Page 1

    9087A – 198 th Street, Lang ley, BC Canada V1 M 3B1  T elephone (604) 888-0110 Telefax (604) 888-3381  E-Mail: info@thoms ontech nology.com  www .thomsonte chnolo gy.com TS 870 AUTOMATIC TRANS FER SWITCHES INSTA LLA TION, OPERA TING & SERVICE MA NUA L PM062 Rev 5 08/05/05[...]

  • Page 2

    [...]

  • Page 3

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 Thomson Te chnology TA BLE OF CONTENTS 1. PRODUCT REVISION HISTO RY 1 2. EQUIPMENT STORAGE 1 2.1. ENVIRONMENT A L CONDITIONS 1 3. NOTES TO INSTALLER 2 3.1. UPSTR EA M CIRCUIT PR OTECT IVE DEVICES /ELECT RICA L CONNECTIONS 2 3.2. TRA NSFER SWITCH ES WITH INT EGRA L O VER CURR ENT PROTECT ION 3 3.3. TRA NSF[...]

  • Page 4

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 Thomson Te chnology 9. TRA NSFER SWITCH MECHA NISM –1000A- 1200A, T-STYL E 19 9.1. MA NUA L OPERA T ION 19 10. RECOMMENDED MA INTENANC E 21 11. FRONT VIEW (TYPICA L) 3 / 4 POLE 1 00A -250A S-STYLE TRA NSFER MECHA NISM 23 12. FRONT VIEW (TYPICA L) 3 POLE 400A-800A S -STYLE TRA NSFER MECHANISM (MECHA NISM[...]

  • Page 5

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 1 Thomson Te chnology 1. PRODUCT REVISION HISTOR Y The f ollowi ng inf ormation pr ovides an historical sum mary of changes made to this product since the original release. Operating & Service Manual V ersion Rev 0 04/11/19 Original release. Rev 1 05/03/08 Changes to incorporate reversing style ATS Mo[...]

  • Page 6

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 2 Thomson Te chnology ventilated area free of corrosiv e agents including fumes, salt and concrete/cement dust. Apply heat as necessary to prevent condensation. 2.1.2. EQUIPMENT OPERA TING The t ransfer switch shall be operated in an environment with a temper ature range not exceedin g +5° to +122° Fahr[...]

  • Page 7

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 3 Thomson Te chnology 3.2. TRANSFER SWITCHES WITH INTEGRAL OVER CURRENT PROTECTION For models of transf er switch with integ ral over current protection, the over current protection must be set prior to operation. The equipment will be shipped f rom the f actory with a long- time current setting of 100% ([...]

  • Page 8

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 4 Thomson Te chnology To chang e the transf er switch voltage, ref er to “ INSTRUCTIONS TO CHANGE SYS TEM VOLTAGE ON TS870 SERIES TRANSFER SWITCHES WITH TSC 80 CONTROLLER” ( attached as “ A ppendix B) . Contact Thomson Technology for further information as may be req uired. 3.4. SYSTEM PHASING-HIGH [...]

  • Page 9

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 5 Thomson Te chnology the supply source be arr anged such t hat the phase of hig hest potential with respect to g round is not connected t o the power supply inputs to the controller (A Phase for both supplies). Failure to do so will result in equipment damage. Per NEC Article 384-3 (f ) “ The B phase s[...]

  • Page 10

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 6 Thomson Te chnology System load is then automatically re- transferr ed back to the utility supply f ollow ing restoration of the utility pow er source to within normal operating limits. The standard TS 870 series Automatic Transf er Switch is rated f or 100% system load and requires upstream over curren[...]

  • Page 11

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 7 Thomson Te chnology 4.1. PRODUCT MODEL CODE The type of T S 870 series transf er switch supplied is identified by way of a 21 digit product code which ap pears on the equipment rating plate ( MODEL ) on the door of the transfer switch, and on the t ransfer switch draw ings. The model code structure and [...]

  • Page 12

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 8 Thomson Te chnology 4.2. TYPICAL COMMISSIONING PROCEDURES CA UTION: Commissioning procedures must be perf ormed by qualified personnel only. Ensure the Automatic Tr ansfer Switch (ATS) Control Circuit I solation Plug is disconnected prior to energizing the supply sources. Manually place the tr ansfer sw[...]

  • Page 13

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 9 Thomson Te chnology wil l be initiated. Once the warm-up timer expires ( adjustable f rom 0 to 60 sec.), the Transf er to Generator Supply signal (contact closure) wil l be given to the transf er switch m echanism. The load will then transf er f rom the utility supply to the g enerator supply v ia the m[...]

  • Page 14

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 10 Thomson Te chnology the load t o the generator supply. The utility source wil l be lock ed out and the load wil l remain on the generator supply until the TSC 80 alarm signal is manually reset. Refer to the TSC 80 Instr uction Man ual for f urther details on Transfer Fail operation. Should the g enerat[...]

  • Page 15

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 11 Thomson Te chnology switch will immediately return to t he utility or generator supply if within normal operating limits. 5.2.4. ADDITIONA L PROCEDURES If the "Se rvice Disconn ected" pilot light is not illuminated, the service will not have been successfully d isconnecte d and t heref ore it[...]

  • Page 16

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 12 Thomson Te chnology to remove utility control pow er. To i solate the generator supply, remove the control circuit isolation plug. Note: T he AC power conductors will st ill remain energize d. Once all the control circuits are de-energized and isolated the " Service Disconnected" pilot light [...]

  • Page 17

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 13 Thomson Te chnology 5. Attach a safety lock out padlock to the service disconnect control switch t o prevent unauthorized change in operating condition and verify transf er switch door is locked closed. 6. To reenergize the l oad, remove the padlock( s) from the service disconnect control switch, and m[...]

  • Page 18

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 14 Thomson Te chnology 200A, over curr ent protect ion is non-adjust able thermal-magnetic type trip units. For transf er switches rat ed 400A throug h 1200A over curr ent protect ion is adjustable electronic type with long time & instantaneous trip unit elements with optional ground f ault protection[...]

  • Page 19

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 15 Thomson Te chnology 7. GENERA L NOT ES ON SER VICING TRA NSFER SWITCH MECHA NISM DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death. Do not open equipment until ALL power sources are disconnected This equipment must be installed and serviced only by qualified electrical personnel [...]

  • Page 20

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 16 Thomson Te chnology • No moisture or other contam ination is present. • Electrical conductors are adequately secured away from moving parts. 7.3. To maintain operational integrity, ensure that: • All control devi ces are in good condition and correctly calibrated. • All control devi ces are ade[...]

  • Page 21

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 17 Thomson Te chnology 8. TRA NSFER SWITCH MECHA NISM – 100A-800A , S Sty le The transf er mechanism consists primarily of the transf er gear motor, a drive hub assembly, and two pow er switching devi ce operating arms. The reversible transf er gear mot or drives the dr ive hub assembly, which in tur n [...]

  • Page 22

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 18 Thomson Te chnology Automatic operation may be regained by replacing the control circuit isolation plug. W ith all sources of power de-energized t o the transf er switch, t he cont rol circuit isolation plug can be re-connected. The drive system will operate the transf er switch to the required positio[...]

  • Page 23

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 19 Thomson Te chnology 9. TRA NSFER SWITCH MECHA NISM –1000A -1200A , T -S ty le The transf er mechanism consists primarily of the transfer motor, a hub assembly , two op erating rods and two powe r switching device operating yokes. The reversible transf er m otor drives the hub assembly, which in turn [...]

  • Page 24

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 20 Thomson Te chnology connected. The drive sy stem i s sel f-eng aging and will operate the t ransfer switch to the required position. (See manual operation instruction on f ront of transf er switch mechanism.)[...]

  • Page 25

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 21 Thomson Te chnology 10. RECOMMENDED MAINTEN A NCE DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death. Do not open equipment until ALL power sources are disconnected This equipment must be installed and serviced only by qualified electrical personnel utilizing safe w ork practices [...]

  • Page 26

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 22 Thomson Te chnology 10.10. The motor and gearbox on all Transf er Mechan ism styles are permanently lubricated, and should not require attention under norm al operating circumstances.[...]

  • Page 27

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 23 Thomson Te chnology 11. FRONT VIEW (TYPICA L) 3 / 4 POLE 100A -250A S-Sty l e TRA NSFER MECHA NISM[...]

  • Page 28

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 24 Thomson Te chnology 12. FRONT VIEW (TYPICA L) 3 POLE 400A -800A S-Sty le TRA NSFER MECHA NISM (M echanism Front Cove r Removed) ØC ØB ØA N ØC ØB ØA N ØC ØB ØA N DRAWING/FILE No. CUSTOMER SHEET DWN BY AUTH BY DATE REV WORK ORDER No. ORDER No.[...]

  • Page 29

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 25 Thomson Te chnology 13. FRONT VIEW (TYPICA L) 3 / 4 POLE 1000A -1200A T -Sty le TRA NSFER MECHA NISM[...]

  • Page 30

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 26 Thomson Te chnology 14. CONNEC TION CONFIGUR A TION OPTIONS[...]

  • Page 31

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 27 Thomson Te chnology 15. CA BLE TERMINA L INFORMA TION TERM INA L RA TING CONNECTION T IGHT NESS (In-lbs) BA SIC MODEL QTY PER PHA S E RA NGE TERM INA L MO UNTING SCREW CA BLE CLA MP TS 87xA-0100 1 #14-1/0 120 50 TS 87xA-0150 1 #2–4/0 120 120 TS 87xA-0200 1 #6–350MCM 150 275 TS 87xA-0250 1 #6–350M[...]

  • Page 32

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 28 Thomson Te chnology 16.2. INTERRUPTING CAPACITY CURRENT RATINGS (ALL M ODELS WITH INTEGRAL OVERCURRENT PROTECTION OPTIO N) INTERRUPT ING CA PACIT Y CURRENT RA TING A MPS (RM S) 1 No Upstream Circuit Breaker Protect ion Required BA SI C MODEL MA X. VOLTA GE RA TED CURRENT (A ) @240V @480V @600V TS87xA-0[...]

  • Page 33

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 29 Thomson Te chnology The interconnected system shall be evaluated to ensure compliance with the appropriate schematic drawings. T he proper location of sensors and power cabling shall be determined. The grounding points of t he system shall be verified to determine that ground paths do not exist that wo[...]

  • Page 34

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 30 Thomson Te chnology 18. TROUB LESHOOTING DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death. Do not open equipment until ALL power sources are disconnected This equipment must be installed and serviced only by qualified electrical personnel utilizing safe w ork practices and appro[...]

  • Page 35

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 31 Thomson Te chnology - Defective TSC 80 controller (verify ou tput signals wi th circuit board mounted diagnostic LED’s) - TSC 80 has “T ransfer Fail” alarm activated as indicated by flashing Load on Generator LED. Determine cause of alarm and rectify b efore T SC 80 is reset Transfer to generator[...]

  • Page 36

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 32 Thomson Te chnology NOTE There are no user serv iceable components l ocated on t he TSC 80 printed circuit board. If the T SC 80 cont roller is deemed to be defective it must be returned to the T homson Technology Factory f or repair or replacement. Please refer t o Product Return Po licy section of th[...]

  • Page 37

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 33 Thomson Te chnology Component Description Thomson Technology Part Number Comments (100A-250A S Style Mecha nism) 120V 20 watt 1 PH assembly. Contact Thomson Technology Service Dep artment f or installation procedures Transf er Switch M otor (400A-800A S Style Mecha nism) 120V 30 watt 1 PH 007961 Motor [...]

  • Page 38

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 34 Thomson Te chnology 21. NOTES[...]

  • Page 39

    TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 35 Thomson Te chnology 22. PERFOR MAN CE TEST FORM This f orm should be retained by those in charg e of the building electrical installation in order to be avail able to the authority having jurisdiction. Date Personnel Tests performed Comments Interconnection evaluation Grounding point evaluation Fault c[...]

  • Page 40

    [...]

  • Page 41

    A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 Note : The f ollow ing commissioning procedures are provided for general informat ion only pertaining to typical site installations and applications. Contact the eq uipment supplier f or further information as m ay be requi[...]

  • Page 42

    A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 3) For 240V High Leg Delta systems refer to the ATS instruction manual for correct phasing required and re-conf iguring procedures. CA UTION: FA ILURE TO OBT A I N THE CORREC T AT S PH A SING WILL RESULT IN EQUIPMENT MA LFU[...]

  • Page 43

    A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 iii) Green “Load” LED is “ON” 10) T o verify all LED’s are operat ional, perform a “ LAM P TEST” operation (lamp test is initiated by pressing and holding the 2 push butt ons on t he TSC 80 faceplate simultane[...]

  • Page 44

    A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 Hold the push button “ON” f or approximately 5 seconds until the LED li ght changes state. O nce the mode is initiated, the engine will immediately star t and the generator wil l t ransfer on load as previousl y describ[...]

  • Page 45

    A PPE NDIX “B” THOMSON TECHNOL OGY © INSTRUCTIONS TO CHA NGE SYSTEM VOLTA GE ON TS 870 S ERIES TRA NSFER SWITCHES WI TH TSC 80 CONTROLLER 9087A - 198 th Street, Langl ey, B.C. Canada V1 M 3B1 • T elephone (604) 888-0110 • T elefax (604) 888-3 370 DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death. Do not open equipmen[...]

  • Page 46

    A PPE NDIX “B” THOMSON TECHNOL OGY © INSTRUCTIONS TO CHA NGE SYSTEM VOLTA GE ON TS 870 S ERIES TRA NSFER SWITCHES WI TH TSC 80 CONTROLLER 9087A - 198 th Street, Langl ey, B.C. Canada V1 M 3B1 • T elephone (604) 888-0110 • T elefax (604) 888-3 370 44 38 60 0V 480 V 380 V 240 V 50H Z 1 Pha se No X fer Secur e Gen Warm- up TB7 JP5 SYSTE M VOL[...]