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Teledyne 2230R manual

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Table of contents for the manual

  • Page 1

    M O D EL 22 3 0R , P r oce s s H y d r o g e n A n a l y z er P a g e 1 I M P O R T AN T N O T I C ES R e a d a n d u n d e r sta nd t h is o pe r ati n g m a n u al be f o r e i n stall i n g o r u si n g t h e un it. O n ly u s e c a b l e s fr o m M o de l 2230 R w it h t h is u n it. I f t h i s eq u i p m en t is u s ed i n a ma n n e r no t s[...]

  • Page 2

    M O D EL 22 3 0R , P r oce s s H y d r o g e n A n a l y z er P a g e 2 C o p y r i g h t © 2 0 0 6 Te l e d y n e A n al yt ical In s t r u me n t s All R ig ht s R e s e r v e d . No p ar t o f th is m a nu a l ma y b e r e p r o d u c e d , t r a n smi t t e d , t r a n s c ri b e d , s t o r e d i n a r e t ri e v al s y s t e m, o r t ra n sl[...]

  • Page 3

    M O D EL 22 3 0R , P r oce s s H y d r o g e n A n a l y z er P a g e 3 T h e s a f e t y o f p e rs o n n e l i s u l t im a t e l y th e r e s p o n s i b ili t y o f th o s e w h o c o nt r o l p r o c e ss c o nd i t i o n s . W h il e t h is i n s t r u m e nt ma y b e a b l e t o p r o v i d e e arl y w ar n i n g o f imm i n e n t d a n g e [...]

  • Page 4

    M O D EL 22 3 0R , P r oce s s H y d r o g e n A n a l y z er P a g e 4 Yo u r sa f e t y a nd th e sa f e t y o f o t h e rs is v e r y im p o r t a nt . W e h a v e p r o v i d e d ma n y i m p o r t a nt sa f e t y m e ssag e s i n t h is ma nu al . P l e as e r e a d t h e s e m e ssag e s c ar e fu l l y. A sa f e t y m e ssag e al e r t s y o[...]

  • Page 5

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 5 1. D E S CR IP T I O N 06 2. SP EC I F I CAT I O N 07 3. O P ERAT I O N 09 3.1 U N I T L OCAT I ON 09 3.1.1 WARN I N G L A B E L 09 3.2 M O U NT I N G 09 3.3 P ROCE SS CONNECT I ON 10 3.4 S TART U P 10 3.5 S ETT I N G S 11 3.6 V ISU A L S TAT US I N D I CATO R 11 3.7 O P T IMUM[...]

  • Page 6

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 6 1. D E S CR IP T I ON T h e M o d e l 2 230 R P r o c e ss Hy d r o g e n A n al y z e r is d e sig n e d t o d e t e c t a n d/ o r m e as u r e h y d r o g e n as a c o m p o n e n t o f a gas mi x tu r e . T h e h y d r o g e n s p e c i f i c s o li d- s t a t e s e n si n [...]

  • Page 7

    M O D EL 22 3 0R , P r oce s s H y d r o g e n A n a l y z er 2. SP EC I F I CAT I ONS P r oc e ss G a s S t r eam T em p e r a tu r e : F l o w Ra t e : 0 to 50 s lpm A m bi e n t T em p e r a tu r e Op e r a t i n g : S to r age : P o w e r S u p pl y 8 VDC t o 1 3 VDC , 1. 0 A En v ir o n me nt a l Indo o r / O ut d oo r U s e Al t it u d e u p [...]

  • Page 8

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 8[...]

  • Page 9

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 9 3. O P ERAT I ON 3.1 U N I T L OCAT I ON T h e un i t c a n b e m o u nt e d i n a n y o r i e n t a t i o n o r p o si t i o n , h o w e v e r v e r t i c a l m o u nt i n g ( un i t a b o v e p r o c e ss c o n n e c t i o n ) s h o u l d b e ma d e i n p r o c e ss s t r e a[...]

  • Page 10

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 10 3.3 P ROCE SS CONNECT I ON M o d e l 2 2 30 R o f f e r a v ar i e t y o f f i tt i n gs t o ma t e t h e un i t t o a p r o c e ss s t r e a m . T h e fo ll o w i n g t a b l e lis t s o u r s t a nd a r d f i tt i n g s e l e c t i o n s . O th e rs ar e a v aila b l e u p o[...]

  • Page 11

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 11 Step D es c r i p t ion 1 P o w e r u ni t s o n i n 5 % H ₂ /N ₂ b y v o l u me o r g r ea t e r 2 Op e r a t e th e M od e l 2 23 0 R An a l y z e r in th e 5 % H ₂ /N ₂ o r g r ea t e r ga s f o r s i x ho u r s o r l on ger 3 C h e c k t o s ee i f th e s e n so r [...]

  • Page 12

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 12 • I f t h e un i t g e t s e x p o s e d t o e x t e n d e d p e r i o d s o f n o H ₂ ( o r s o m e Oxy g e n ) , c o n d i t i o n t h e s e n s o r as d e s c r i b e d i n th e S t ar t - u p s e c t i o n a n d f o ll o w -up w i t h a Fi e l d V e r i f i c a t i o n[...]

  • Page 13

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 13 Re la y s ( O p t i o n a l ) - Co nn e c t o r 2 S upp l i e d C a b l e – 4 m ( 1 2 ft .) s t a nd a r d l e n g t h (O th e r l e n g th s a v aila b l e ). W i r e C o l o r D e s c r i p t i o n G r ey Re l ay 1 C o mm on P in k Re l ay 1 N o r ma ll y C l o s e d ( NC [...]

  • Page 14

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 14 T h e u s e r c a n c h a n g e t o a n o t h e r c u rr e nt r a n g e o f th e a n al o g o u t p u t i n t h e f i e l d . P l e as e r e f e r t o th e “ I ” c o mm a n d i n S e c t i on 4 . 3 S E RI AL C O MM U N IC A T I ON . B e l o w is t h e t a b l e f o r s t a[...]

  • Page 15

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 15 < f m t> F o r ma t ( t h e s e a p p e ar i n th e i r o wn c o l u m n s ) • T im e s t a m p ( a n i n t e g e r c o u n t a t 0 . 2 5 s e c i n t e r v al s ) • P ri n t e d C ir c u i t B o ar d ( P C B) T e m p e r a tu r e i n • S e n s o r Te m p e ra t u r[...]

  • Page 16

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 16 S e r i a l Comm u n i c a t i o n Comm a n ds T h e un i t c a n b e c o m m un i c a t e d w i t h a n d c o n f ig u r e d v i a t h e u s e o f c o mma nd s as d e s c ri b e d b e l o w . T w o l e v e ls o f c o mm un i c a t i o n o u t p u t s ar e a v ail a b l e : ?[...]

  • Page 17

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 17 6 – Te m p e ra t u r e c ali b r a t i o n d a t a A – Al l o f t h e a b o v e E Fi e l d V e ri f y ( r e f e r t o t h e S e ct i on 5 . 4 VE R F IC A T I ON ) . F Fi e l d C al i b ra t i o n ( r e f e r t o t h e S e c t i on 5 . 5 C AL I BR A T I ON ) . G < fm t [...]

  • Page 18

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 18 I n c l u d e r e s i st o r r e a d in g 0 0 0 0 0 1 0 0 I n c l u d e o v e r all h y d r o g e n r e a d i n g 0 0 0 0 0 0 1 0 I n c l u d e p e a k h y d r o g e n r e a d i n g 0 0 0 0 0 0 0 1 O p t i o ns < o p t > T h e O p t i o n s <o p t > s t ri n g is a[...]

  • Page 19

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 19 No w u s e t h e 4 B I T-T O - H E XA D E CI M AL t a b l e a b o v e t o c o n v e r t th is 4 b i t v a l u e c o m b i n a t i o n i n t o a t w o p la c e h e x a d e c imal v al u e : < f m t> Tw o P l a c e H e x a d e c i ma l V a lu e : 8b Fr o m th e O PT I ON S[...]

  • Page 20

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 20 5. M A I NTENA N CE 5.1 C L EAN I NG I f t h e u n i t is e x p o s e d t o p r o c e ss s t r e ams c o n t ai n i n g d e b ris, c o n d e n s a t e s o r o t h e r m a t e ria l t h a t ma y c o ll e c t o v e r t h e s e n s o r t i p th e n t h e u n i t s h o u l d b e r[...]

  • Page 21

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 21 5.4 VER I F I CAT I ON V e rifi c a t i o n I n t e r va l Ve ri f i c a t i o n is a p r o c e ss t o c o m p a r e th e s e n s o r o u tp u t t o a k n o wn h y d r o g e n c o n c e nt r a t i o n . Ve ri f i c a t i o n s d o n o t c a u s e a n y w e a r o n t h e s e n [...]

  • Page 22

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 22 T h e M o d e l 2 230 R A n al y z e r s h o u l d b e c o n d i t i o n e d b y o p e r a t i o n i n h y d r o g e n e xc e e d i n g 5 % b y v o l u m e u n t il s t a b l e a n d t a k e n th r o u g h t h e F i e l d C ali b ra t i o n , i f e x p o s e d t o o xy g e n o[...]

  • Page 23

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 23 F I E L D VER I F I C A T I ON S TE PS S t e p Di s pla y U s e r r e s p o n s e 1 H 2 s c an: T y p e “ e ” t o r un f i e l d v e r i f i c a t i o n 2 R e ad y t o V e r i f y ( Y/ N )? T y p e “ y ” 3 P r e ss ur e is 1 . 0 00 a t m ( Y/ N )? T y p e “ n ” 4 E[...]

  • Page 24

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 24 5.5 CA L I B R A T I ON C a libr a t i o n I n t e r va l C ali b ra t i o n is u s e d t o c o rr e c t a n y o f f s e t th a t e x is t b e t w e e n t h e s e n s o r o u t p u t a n d a k n o w n h y d r o g e n c o n c e nt r a t i o n . C ali b ra t i o n s d o n o t c [...]

  • Page 25

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 25 F I E L D CA L I B R A T I ON S TE PS S t e p Di s pla y U s e r r e s p o n s e 1 H 2 s c an: T y p e “ f ” t o r u n f i e l d c a l i b r a ti on 2 R e ad y to C a l i b r at e ( Y / N )? T y p e “ y ” 3 Pr e ss u r e i s 0.969 0 at m ( Y / N )? T y p e “ y ” P [...]

  • Page 26

    M O D EL 22 3 0 R, P r oce s s H y d r o g e n A n a l y z er P a g e 26 2 1 S e ttl e ti m e : 3 0 m i n ( Y / N ) ? T y p e “ y ” 2 2 A pp l y 3 0 .00 0 %H 2 : R e ad y ( Y / N )? T y p e “ y ” S t r e a m in g da t a… 2 3 T a k i n g A ve r a g e… c a p=0. 0 000 0 r e s = x . xxxxx C a libr a t i o n G a s # 2 f i n i s h e d. C a li[...]