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Teledyne 356WA manual

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Table of contents for the manual

  • Page 1

    Teledyne Analytical Instruments i T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Model 356W A T race Oxygen Anal yz er Instruction Manual P/N M356WA 09/14/99 ECO # 99-0373 HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM. PERSON[...]

  • Page 2

    Teledyne Analytical Instruments ii Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Copyright © 1999 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments [...]

  • Page 3

    Teledyne Analytical Instruments iii T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er T a ble of Contents 1 Introduction 1.1 Method of Operation ................................................. 1-1 1.2 Required Equipment ................................................[...]

  • Page 4

    Teledyne Analytical Instruments iv Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A 5.7 Reservoir and Humidifier Column ........................... 5-4 5.8 Leak Detection ........................................................ 5- 6 5.8.1 Leak Detection Procedure ........................... 5- 6 5.8.2 Cell Leak .....................[...]

  • Page 5

    1-1 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Introduction 1 Introduction 1 Introduction 1 Introduction 1 Introduction 1 Teledyne Analytical Instruments Introduction Introduction Introduction Introduction Introduction The Teledyne Analytical Instruments Model 35[...]

  • Page 6

    1-2 1 Introduction 1 Introduction 1 Introduction 1 Introduction 1 Introduction Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments 1.2 1.2 1.2 1.2 1.2 Required Equipment Required Equipment Required Equipment Required Equipment Required Equipment For proper operation, the analyzer may require accessory eq[...]

  • Page 7

    2-1 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Teledyne Analytical Instruments Operational Theory Operational Theory Operational Theory Operational Theory Ope[...]

  • Page 8

    2-2 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments lyte is equal to the water vapor pressure in the sample gas. If the humidity of the sample is too low, water will evaporate from the electrolyte[...]

  • Page 9

    2-3 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Teledyne Analytical Instruments Figure 2-1: Flow System Schematic Cel l Pressure AT M + ( b - a ) b - a b a Ve [...]

  • Page 10

    2-4 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments voir. This places a back pressure on the sample in the cell and upper portion of the humidifier column equal to the water column from the bottom[...]

  • Page 11

    T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-1 Teledyne Analytical Instruments Installation Installation Installation Installation Installation 3.1 Location 3.1 Location 3.1 Location 3.1 L[...]

  • Page 12

    3-2 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Figure 2-1 Typical System Layout The connections include a terminal for grounding the analyzer case and chassis in accordance with accepted industrial practices. The maximum [...]

  • Page 13

    T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-3 Teledyne Analytical Instruments The analyzer should have a vent line of ¼" diameter tubing at least two feet long, running downward dow[...]

  • Page 14

    3-4 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Figure 5: Gas Connections to Back of Analyzer 18-1 /4" 17-9 /16" 2" 15" 7-15 /16 " 17" 9" 5/ 16" Samp le Purge Ve n t 115 V 50/60 Hz P[...]

  • Page 15

    4-1 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 Teledyne Analytical Instruments Operations Operations Operations Operations Operations 4.1 4.1 4.1 4.1 4.1 Filling the Reservoir Filling the Reservoir [...]

  • Page 16

    4-2 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Figure 4-1: Typical Model 306WA With 2 Alarm Option WARNING: Type A electrolyte is caustic. Use extreme care in handling. Protective equipment including but not limited to gloves and s[...]

  • Page 17

    4-3 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 Teledyne Analytical Instruments Sufficient electrolyte is provided for initial servicing of the cell. Elec- trolyte for future service should be ordere[...]

  • Page 18

    4-4 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Figure 4-2: Cell Compartment Components Humi difier C olumn Heat er Humi difier C olumn Cell Block Samp le Flow Cont rol V alve Cell Mount ing Bolts T ermi nal Strip No. 4 Flowmeter O-[...]

  • Page 19

    4-5 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 Teledyne Analytical Instruments 6) Connect the red lead to the center terminal and the black lead to the outer terminal. NOTE: The silver screens in th[...]

  • Page 20

    4-6 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Figure 8: Calibrator Assembly Elec trica l T ermina l Boar d Sub- As semb ly O-Ri n g Outs ide Elec trode Conn ec ted to "Y" T er mi nal Post (+) Oxy gen Gen erate d He re Wi[...]

  • Page 21

    4-7 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 Teledyne Analytical Instruments 1) At start-up, the humidity control knob should be set to 30 30 30 30 30 . Note the cell electrolyte level as a refere[...]

  • Page 22

    4-8 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments To calibrate the analyzer: 1. Shut the sample gas off, disconnect the sample in line and connect the the span gas to the sample inlet. Allow the span gas to flow through the system. Ad[...]

  • Page 23

    5-1 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 le[...]

  • Page 24

    Teledyne Analytical Instruments 5-2 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A 5.4 Calibration 5.4 Calibration 5.4 Calibration 5.4 Ca[...]

  • Page 25

    5-3 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 le[...]

  • Page 26

    Teledyne Analytical Instruments 5-4 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A not touch it with your fingers not touch it with your [...]

  • Page 27

    5-5 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 le[...]

  • Page 28

    Teledyne Analytical Instruments 5-6 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A flowmeter column or humidifier column. 5.9 Leak Detect[...]

  • Page 29

    5-7 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 le[...]

  • Page 30

    Teledyne Analytical Instruments 5-8 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A No analyzer response to oxygen. Cell lacks sensitivity[...]

  • Page 31

    5-9 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 le[...]

  • Page 32

    Teledyne Analytical Instruments 5-10 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A To replace humidifier To replace humidifier To replac[...]

  • Page 33

    5-11 Teledyne Analytical Instruments T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting 5 leshooting 5 leshooting 5 leshooting 5 l[...]

  • Page 34

    Teledyne Analytical Instruments 5-12 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & T T T T T r r r r r oub oub oub oub oub leshooting leshooting leshooting leshooting leshooting Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A[...]

  • Page 35

    A-1 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Appendix Appendix Appendix Appendix Appendix Teledyne Analytical Instruments Appendix Appendix Appendix Appendix Appendix Specifications Specifications Specifications Specifications Specifications Standard Ranges: St[...]

  • Page 36

    A-2 Appendix Appendix Appendix Appendix Appendix Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Spare Parts List Spare Parts List Spare Parts List Spare Parts List Spare Parts List QTY. PART NO. DESCRIPTION 1 B1473 Lead electrode 1 C1372 Cell assembly NOTE: NOTE: NOTE: NOTE: NOTE: Specify cell class[...]

  • Page 37

    A-3 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Appendix Appendix Appendix Appendix Appendix Teledyne Analytical Instruments Orders should be sent to: Teledyne Analytical Instruments 16830 Chestnut Street City of Industry, CA 91749-1580 Phone (626) 934-1500 FAX (6[...]

  • Page 38

    A-4 Appendix Appendix Appendix Appendix Appendix Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Calibration Data Calibration Data Calibration Data Calibration Data Calibration Data Range Range Range Range Range The ranges of this analyzer are: Range Switch Position No. 1 PPM O 2 Range Switch Positio[...]

  • Page 39

    A-5 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Appendix Appendix Appendix Appendix Appendix Teledyne Analytical Instruments When span gases are used or when sample gas is being analyzed the flow can vary ±10–20% and more without changing the reading. It is bes[...]

  • Page 40

    A-6 Appendix Appendix Appendix Appendix Appendix Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments or by knowing the altitude P(mm-Hg) = 760 - (2.50 per 100 ft. of altitude)* The vapor pressure of water at ambient temperature can be obtained from Table 1. To determine the corrected flow (F corrected ),[...]

  • Page 41

    A-7 T T T T T race Oxyg race Oxyg race Oxyg race Oxyg race Oxyg en Anal en Anal en Anal en Anal en Anal yz yz yz yz yz er er er er er Appendix Appendix Appendix Appendix Appendix Teledyne Analytical Instruments From these comp utations, the exit flow rate should be set to 189 cc/min. using an appropriate flow measuring device and the target resposi[...]

  • Page 42

    A-8 Appendix Appendix Appendix Appendix Appendix Model 356W Model 356W Model 356W Model 356W Model 356W A A A A A Teledyne Analytical Instruments Table 1: Table 1: Table 1: Table 1: Table 1: Vapor Pressure of Water Vapor Pressure of Water Vapor Pressure of Water Vapor Pressure of Water Vapor Pressure of Water (From 288–308°K) (From 288–308°K)[...]