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Thermo Products OC2-56 manual

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Table of contents for the manual

  • Page 1

    MO-100G ECN 4385-MA OIL FIRED FURNACE INSTALLATION AND OPERATION MANUAL WITH USERS INFORMATION SECTION MODELS: OC2-56 OL2-56 OH2-56 OC5-85 OL5-85 OH3-72 OL11-105 OH5-85 OT5-85 OL16-125 OH11-105 OT11-105 OL20-151 OH16-125 OT16-125 OL33-200 OL37-250 OL39-320 ? ? ? ? WARNING : IF THE INFORMATION IN T HESE INSTRUCT IONS IS NOT FOLLOWED EXACTLY, A FIRE [...]

  • Page 2

    i I. SAFETY SECTION This page contains various warnings and cautions found throughout the Oil Furnace Manual. Please read an d comply with the statements below. ? ? ? ? WARNING AND CAUTIONS: ? ? ? ? WARNING: This furnace is not to be used as a construction heater. See Page 1. ? ? ? ? CAUTION MUST BE TAKEN NOT TO EXCEE D 90° ROTA TION (OF THE F LUE[...]

  • Page 3

    All installations and ser vices m ust be performe d by qualified servic e personne l. ii This page contains reproductions of the various instruction and warning labels placed on the Therm o Pride Oil F urnaces. P lease rea d and comply with the c ontents of the se labels.[...]

  • Page 4

    All installations and ser vices m ust be performe d by qualified servic e personne l. iii TABLE OF C ONTENTS SECTION BEGINNING P AGE I . S A F E T Y S E C T I O N i I I. GENERAL INSTRUCTI ONS 1 A. DRAFT REGULATORS 3 B. DUCT WORK/AIR CONDITI ONING 3 C. FI LTERS MOUNTED EXTERNAL TO F URNACE 4 D. FAN AND LI MIT POSI TION AND L OCATION 6 E. BURNER INST[...]

  • Page 5

    All installations and ser vices m ust be performe d by qualified servic e personne l. 1 II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALL ATION 1. The heating output capacity of the f urnace proposed f o r installation should be bas ed on a heat loss calculation made according to the manu als pro vided by the A ir Conditioning Contractors of [...]

  • Page 6

    All installations and ser vices m ust be performe d by qualified servic e personne l. 2 The min imu m clearances listed in the precedin g table are for fire protection . Clearance f or servicing th e front of th e furn ace and the rear of th e low boy m odels should be at least 24 inch es. A clearan ce of 24 inches is recom men ded for passag e to [...]

  • Page 7

    All installations and ser vices m ust be performe d by qualified servic e personne l. 3 NOTE: ROTATION OF FLUE PIPE IS ONLY ALLOWED FOR LEFT HAND SIDE VENTING APPLICATIONS. TABLE 1: Sug gested sizes and posit ions of flue pipe opening on left hand side o f casing. T R I M C O L L A R / UNIT DIA. HOLE “X” DIM . “Y” DIM. FLUE DIA. GASKET PART[...]

  • Page 8

    All installations and ser vices m ust be performe d by qualified servic e personne l. 4 The duct system should again f ollow the curren t design standard of Air Conditionin g Contractors of Am erica (ACC A) or AS HRAE Fu ndamen tals volum e . The most com mon location f or the A-s haped coil (A s tyle) is show n in Fig . 2. Fig 2: Acceptable locati[...]

  • Page 9

    All installations and ser vices m ust be performe d by qualified servic e personne l. 5 On highboy furnaces , it is necessary to cut the return air openin g in the s ide or rear casing, depen ding upon the needs of th e specific inst allation. The filter rack provided with the furn ace, refer to Fig. 5, will serv e as a template to scribe a m ark f[...]

  • Page 10

    All installations and ser vices m ust be performe d by qualified servic e personne l. 6 D. FAN AND LIMIT POSITION AND LOCATION ? ? ? ? WARNING: The predeter mined fan and limit locations on all of the Thermo Pr ide oil fired furnaces have been tested and approved by Thermo Products, LL C. in conjunction with Underwriters Laboratories, I nc. Any att[...]

  • Page 11

    All installations and ser vices m ust be performe d by qualified servic e personne l. 7 The oil burner will m o unt on th ree stud moun ting bolts on the low er mounting plate covering the opening in the front of the heat exchang er. T he end of the burn er tube shou ld be inserted no f urther than 1/4 inch back f r om the inside surface of the com[...]

  • Page 12

    All installations and ser vices m ust be performe d by qualified servic e personne l. 8 Fig. 10: (Side v iew) Burner insertion illustration F. HORIZ ONTAL FURNACE POSITIONS: The horizontal fu rnace m ay be tu rned end for en d, or rotated, mak ing th e top into the bottom , as show n in Fig. 11. Fig. 11: A horizontal furnace rotated 180° (or flipp[...]

  • Page 13

    All installations and ser vices m ust be performe d by qualified servic e personne l. 9 The OL33, 37 and 39 f urnaces h ave an extern al wi re harness th at mou nts in pre- punch ed holes in the side casings (See Fig. 13). A Horizont al furnace is show n below w ith external w ire harness and fan speed termin al strip (blower access panel remov ed)[...]

  • Page 14

    All installations and ser vices m ust be performe d by qualified servic e personne l. 10 STANDARD BURNER NOZZ LES: The OL2, OH2, OC2 and OC1, alon g w ith the OL 33, OL37 and O L39 hav e the nozzles already in stalled in the bu rners. The balance of th e oil units h as the nozzles sh ipped as loose item s w ith the fu rnace. Below is a chart show i[...]

  • Page 15

    All installations and ser vices m ust be performe d by qualified servic e personne l. 11 RIELLO B URNER APP LICATION CH ART The optional F 3 and F5 Riel lo flam e retention oil bu rners h ave been UL listed (UL Fi le #MP3252) for applicati on on the follow ing Thermo Pride oil fired f urnaces. MODEL PAR T OH3 OC5, OL5, OH5, OT5 OL11, OH11, OT11 OL1[...]

  • Page 16

    All installations and ser vices m ust be performe d by qualified servic e personne l. 12 Fig. 15: Typical Heat Exchanger Cleanout Cover L ocations. With access to the inside of the heat exchanger through the burner area, clean-out openings, and vent pipe connection, it is possible to us e a long, flex ible w ire brush an d an indus trial type v acu[...]

  • Page 17

    All installations and ser vices m ust be performe d by qualified servic e personne l. 13 C. INSPECTION AREAS VESTIBULE: The furn ace vestibule area or burner com partment sh ould be inspected by removing the front door of the furn ace and looking for signs of excess ive heat such as discoloration of components m aterials damage, f rom rust or corro[...]

  • Page 18

    All installations and ser vices m ust be performe d by qualified servic e personne l. 14 Fig. 17: Location of the air filter and blower comp artment acces s door on the typical lowboy furnace. OH Series (Highboy) The filter rack w ill be located between the return air plenum and the return air opening on th e side of the furnace, ref er to figure 1[...]

  • Page 19

    All installations and ser vices m ust be performe d by qualified servic e personne l. 15 COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRID E OIL FIRED CENTRAL FURNACES. Complete this form for each Thermo Pride furnace installed. Read instruction CUSTOMER NAME ADDRESS CITY, STATE HEATING SYSTEM BURNER MODEL NO. AIR SHUTTER OPENING INS. % OF MAX. (ES[...]

  • Page 20

    All installations and ser vices m ust be performe d by qualified servic e personne l. 16 APPENDIX-A Replacement Parts List[...]

  • Page 21

    All installations and ser vices m ust be performe d by qualified servic e personne l. 17[...]

  • Page 22

    All installations and ser vices m ust be performe d by qualified servic e personne l. 18[...]

  • Page 23

    All installations and ser vices m ust be performe d by qualified servic e personne l. 19[...]

  • Page 24

    All installations and ser vices m ust be performe d by qualified servic e personne l. 20[...]

  • Page 25

    All installations and ser vices m ust be performe d by qualified servic e personne l. 21[...]

  • Page 26

    All installations and ser vices m ust be performe d by qualified servic e personne l. 22[...]

  • Page 27

    All installations and ser vices m ust be performe d by qualified servic e personne l. 23[...]

  • Page 28

    All installations and ser vices m ust be performe d by qualified servic e personne l. 24[...]

  • Page 29

    All installations and ser vices m ust be performe d by qualified servic e personne l. 25[...]

  • Page 30

    All installations and ser vices m ust be performe d by qualified servic e personne l. 26 APPENDIX-B Wiring Diagram s[...]

  • Page 31

    All installations and ser vices m ust be performe d by qualified servic e personne l. 27[...]

  • Page 32

    All installations and ser vices m ust be performe d by qualified servic e personne l. 28[...]