Toshiba 1600EP Series manual

UNINTERRUPTIBLE POWER SYSTEM (UPS) SINGLE PHASE - 3.6-RoHS/3.6/6/8/10/14/18/22 March 2008 Part # 55288-002 Manufactured in the USA © Copyright 2008 TOSHIBA International Corporation All rights reserved. 1600EP SERIES INSTRUCTION MANUAL[...]

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1600EP Series Instruction Manual Product Use and W arranty Restrictions The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These T oshiba products are neither intended nor war[...]

1600EP Series Instruction Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment date (see T oshiba International Corporation bill of lading). Unless otherwise specied, the warranty per[...]

1600EP Series Instruction Manual Purpose This manual provides information on how to safely install your T oshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before insta[...]

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i 1600EP Series Instruction Manual T able of Contents General Safety Instructions ............................................................................. 1 Symbols ................................................................................................... 1 Signal Words .................................................................[...]

ii 1600EP Series Instruction Manual Operating Keys ........................................................................................ 28 Light Emitting Diodes (LED) .................................................................... 28 Display Screens ...........................................................................................[...]

1 1600EP Series Instruction Manual General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual t[...]

2 1600EP Series Instruction Manual Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and A TTENTION are used in this manual they will include important safety information that must be carefully followed. DANGER The word DANGER in capital letters preceded by the safety alert symbol in[...]

3 1600EP Series Instruction Manual IMPORT ANT SAFETY INSTRUCTIONS This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwire-type UPS units are not equipped with an over-current protection device nor an output disconnect for the AC output. A circuit breaker shou[...]

4 1600EP Series Instruction Manual CAUTION Misuse of this equipment may result in human injury and equipment damage. In no event will T oshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment. CAUTION DO NOT dispose of the battery module in a re. The batteri[...]

5 1600EP Series Instruction Manual Product Description An uninterruptible power system is a system that is installe d between the commercial power and the load equipment. The UPS provides steady AC output power during commercial power short-term blackouts or brownouts. This power is provided for a long enough time so that the load can be shut down [...]

6 1600EP Series Instruction Manual Inspection/Storage/Disposal Inspection Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If d[...]

7 1600EP Series Instruction Manual Installation Precautions CAUTION Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air ventilation and for maintenance. Install the unit in a stable, level and upright position that is free of excessive vibration. Install the unit where the ambient temperature is with[...]

8 1600EP Series Instruction Manual Operating Precautions The UPS should not be powered up until the entire operation manual has been read. The voltage of the input power source must be within the range of +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. V oltages and frequencies outside of[...]

9 1600EP Series Instruction Manual Equipment W arning Labels Below and on the following page are examples of warning labels that may be attached to either the interior or exterior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your equipment representative for additional[...]

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1 1 1600EP Series Instruction Manual UPS Connections T erminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 49-50 for terminal block location). NOTE 1 – If AC input power is 208 V ac rated, short terminals 1 1 and 12 with a jumper wire. DO NOT jumper terminal[...]

12 1600EP Series Instruction Manual Communication Interfaces Remote Contacts The remote contacts interface is provided as a set of solid state relay switch contacts. The switches are available through a DB9 male connector on the rear of the UPS. The following chart shows the pin assignment for each signal. MAXIMUM CURRENT CARR YING CAP ACITY OF THE[...]

13 1600EP Series Instruction Manual 10 MINUTES POWER F AILURE NORMAL BACKUP UPS STOP SIGNAL FROM OS OS SHUTDOWN PROCESS UPS OUTPUT VOL T AGE CHECKING TIME CONTINUES OUTPUT TEMPORARIL Y CUTS OFF THE OUTPUT FOR 10 TO 20 SECONDS UPS MODE NORMAL OS SHUTDOWN OS NORMAL UPS Stop Signal Operation When the UPS stop signal is sent to the UPS through pin 2 an[...]

14 1600EP Series Instruction Manual RS-232C The RS232C port can be used by authorized service personnel. The port is provided using a DB9 female connector located on the rear of the UPS. For reference, the pinout of the connector is illustrated below . RS-232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE (F ACING CONNECTOR) Pin I/O Symbol [...]

15 1600EP Series Instruction Manual UPS    kV A-RoHS; 3.6kV A; 6kV A; 8kV A Unit (Capacity) 3.6 kV A-RoHS (3.1 kW) 1 3.6 kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 General T opology T rue On-line Certications UL, CUL, ISO 9001, NEMA/PE1-19[...]

16 1600EP Series Instruction Manual   kV A-RoHS; 3.6kV A; 6kV A; 8kV A (CONT’D) Unit (Capacity) 3.6 kV A-RoHS (3.1 kW) 1 3.6 kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 Environment Operating T emperature 59 – 77 °F (15 – 25 °C) recommended 60 Hz 50 Hz 32 – 104 °F (0 – [...]

17 1600EP Series Instruction Manual   kV A-RoHS; 3.6kV A; 6kV A; 8kV A (CONT’D) Unit (Capacity) 3.6 kV A-RoHS (3.1 kW) 1 3.6 kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 Mechanical Design T opology Unit enclosure is made from sheet metal meeting NEMA1 and UL T ype 1 Size (HxWxD) ([...]

18 1600EP Series Instruction Manual   kV A; 14kV A; 18KV A; 22kV A Capacity 10 kV A (8.5 kW) 1 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1 General T opology T rue On-line Certications UL, CUL, ISO 9001, NEMA/PE1-1993 Input Characteristics Input V oltage Single-phase, 208/2[...]

19 1600EP Series Instruction Manual   kV A; 14kV A; 18KV A; 22kV A (CONT’D) Capacity 10 kV A (8.5 kW) 1 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1 Environment Operating temperature (15 – 25° C recommended) 60 Hz (0 – 40 °C) ; 50Hz (0 – 33 °C) Storage T emperature [...]

20 1600EP Series Instruction Manual   kV A; 14kV A; 18KV A; 22kV A (CONT’D) Capacity 10 kV A (8.5 kW) 1 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1 Mechanical Design Enclosure Enclosure of unit made from sheet metal meeting NEMA1 and UL T ype 1 Size (HxWxD) (max) 28.4 x 13 [...]

21 1600EP Series Instruction Manual Operating the UPS Battery Backup Time and Discharge Process The UPS batteries provide about 5-7 minutes of back-up time depending on the 1600EP unit kV A rating. These times are valid when the unit is operating under full load and at the rated power factor . The exact length of these times will depend on the UPS [...]

22 1600EP Series Instruction Manual Starting the UPS T urn the main circuit breaker (MCCB) on the back of the UPS (see page s 47-48) to the ON position. The breaker should normally remain in the ON position. V erify that the ON-LINE LED on the front panel (see page 32 and 33) lights green. All LED’s on the front panel may light for a moment when [...]

23 1600EP Series Instruction Manual Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. The recharge process usually consists of three periods. During the rst period, the current is maintained at approximately 1 ampere. This current limit is the maximum value that[...]

24 1600EP Series Instruction Manual Online Mode Online Mode (Run operation) The following illustration shows circuit power ow when the UPS is operating normally in the Online mode. The UPS rectier , including a boost chopper circuit, converts AC input power to DC power . The boost chopper circuit maintains a constant voltage, with current lim[...]

25 1600EP Series Instruction Manual Battery Backup Mode (On batteries) The following illustration shows power ow during the battery backup mode. When commercial AC power failures occur , the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit. This circuit changes (inverts) the DC power into AC power . The[...]

26 1600EP Series Instruction Manual Audible Alarm Functions Audible alarms will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The following chart shows the audible alarm pattern durations for each condition. T ime units are shown in seconds. The audible alarm can be silenced [...]

27 1600EP Series Instruction Manual Display and Keys Front Panel Layout The front panel consists of several elements for monitor and operation of the UPS. Panel components are shown in the illustration below: Liquid Crystal Display (LCD) Functions The LCD screen is a 2-line by 16-character wide liquid crystal display . The LCD displays information [...]

28 1600EP Series Instruction Manual Operating Keys Refer to this illustration for all UPS front panel operating procedures. Key Functional Description Press and hold this key while pressing one of the other keys to execute the function marked above the upper line of the key . Pressing this key alone enters the mode set on the internal data setting [...]

29 1600EP Series Instruction Manual Display Screens Screen Arrangement The display screens are organized into three groups that can be cyclically selectable by pressing the SELECT key . The groups are: SCREEN ARRANGEMENT GROUPS 1 System Overview Screens Provides operational status summary 2 Data Display Screens Provides detailed UPS data monitoring[...]

30 1600EP Series Instruction Manual Only if the UPS is instructed to enter its online (normal) mode, will the UPS attempt transfer into such operation mode. T o enter the normal mode, the RUN key is pressed or the AUT O RUN has been congured to YES (AUTO RUN setup is described in the Data Screen Settings actions on pages 33 - 38. If either condi[...]

31 1600EP Series Instruction Manual Data Display Screens The Data Display screens sequentially display the data parameters that can be monitored by operator . T o enter the series of Data Display screens, press UP or DOWN arrows while the current System Overview Screen is appearing. NOTES If the SET/MONITOR key is pressed from any of the Data Displ[...]

32 1600EP Series Instruction Manual Special Display Screens The special Data Display screens show below depict settings that can be viewed (but not changed locally) on the LCD panel. These settings can only be changed through the RS232C or optional RemotEye network card. Continued from T imer Start Data screen page 31 Continued from T imer Stop Dat[...]

33 1600EP Series Instruction Manual Data Setting Screens The ‘Data Setting screens’ sequentially display the data variables that can be set. Each variable is displayed as the DOWN arrow key is pressed. The UP arrow can also be pressed at any time to back up to the previous screen: NOTES When the automatic battery test mode has been set to YES t[...]

34 1600EP Series Instruction Manual Data Setting Screens (Cont’d) The following screens show the procedure for setting the data variables. They are accessed from the main Data Setting screens (see page 33) when the SH I F T/ SEL E C T key is pressed: KEY LOCK: DIS TO CHANGE: SELECT Shift Select Set Monitor + DEF AUL T SETTINGS PUSH: SELECT KEY LO[...]

35 1600EP Series Instruction Manual Data Setting Screens (Cont’d) The following screens show the setting procedure for setting the data variables. They are accessed from the main ‘Data Setting screens’ (see page 33) when the S HI FT/ SEL E CT key is pressed: AUTO RETRAN: YES TO CHANGE: SELECT Shift Select Set Monitor + AUTO RETRAN: YES TO ACC[...]

36 1600EP Series Instruction Manual Data Setting Screens (Cont’d) The following screens show the procedure for setting the data variables. They are accessed from the main Data Setting screens (see page 33) when the SH I F T/ SEL E CT key is pressed: Press the SHIFT/SELECT key until the eld you want to edit is ashing. Press the UP/DOWN arrow[...]

37 1600EP Series Instruction Manual Data Setting Screens (Cont’d) The following screens show the procedure for setting the data variables. They are accessed from the main Data Setting screens (see page 33) when the SH I F T/ SEL E CT key is pressed: AUTO BA TT TEST : NO TO CHANGE:SELECT Shift Select Set Monitor + AUTO BA TT TEST : NO TO ACCEPT : [...]

38 1600EP Series Instruction Manual Data Setting Screens (Cont’d) The following screens show the setting procedure for setting the data variables. They are accessed from the main Data Setting screens (see page 33) when the SHIFT/SELECT key is pressed: VOL T AGE ADJ: +5 TO CHANGE:SELECT Shift Select Set Monitor + VOL T AGE ADJ: +5 TO ACCEPT : SET [...]

39 1600EP Series Instruction Manual System W arning Messages W arning messages will be displayed when an abnormal operating condition occurs. The following chart shows possible messages and their meaning. LCD Message LED Message Meaning/Action Amber LED Flashes  The UPS is overloaded (1 10% or above). Unit will switch to [...]

40 1600EP Series Instruction Manual System Fault Messages When an abnormal operating condition occurs the following fault message will be displayed FAULT (BYP OPER) OUT-OV DC-OV > If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load. If the input power[...]

41 1600EP Series Instruction Manual Status Change Indications W arning messages will be displayed when an abnormal operating condition occurs. The following chart shows possible messages. LCD Message Meaning/Action  The UPS has automatically entered the bypass mode because it detected an output current that is larger than[...]

42 1600EP Series Instruction Manual UPS Protection System System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS. System Protection Functions The following charts show the built-in system fault protection functions on all the UPS models. BUIL T -IN UPS FAUL T PROTECTION FUNCTIONS Prote[...]

43 1600EP Series Instruction Manual BUIL T -IN UPS FAUL T PROTECTION FUNCTIONS (CONT’D) Protection Item Internal Overheat DC Circuit Overvoltage DC Circuit Overcurrent LCD Message OVERHEA T DC-OV DC-OC Cause Fan failure; High ambient temperature Chopper malfunction Inverter/chopper fault Operation Mode After Fault Shutdown – No output Bypass op[...]

44 1600EP Series Instruction Manual Preventive Maintenance/Parts Replacement Preventive Maintenance T oshiba 1600EP Series of uninterruptible power systems have been designed to provide years of trouble- free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around th[...]

45 1600EP Series Instruction Manual Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600EP Series UPS. These instructions apply to all UE3-RP-XX panel options. W ARNING: The work outlined in these instructions is to be performed only on a completely [...]

46 1600EP Series Instruction Manual Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power ow when the UPS is operating in the optional Mainte - nance Bypass Mode. The input on the UPS must be set for 240 V AC. CAUTION Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance Bypass m[...]

47 1600EP Series Instruction Manual The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 V AC.) MAIN OUTPUT UTILITY P ANEL L1 L2 N G LOAD P ANEL L1 L2 N G UPS L1 L2 G X1 X3 N G MAINTENANCE BYP ASS[...]

48 1600EP Series Instruction Manual External Layouts/Dimensions/Shipping W eights Dimensional Data DIMENSIONAL DA T A 3.6 kV A-RoHS 3.6 kV A 6 kV A 8 kV A 10 kV A 14 kV A 18 kV A 22 kV A A 21 in. (533 mm) 27.5 in. (699 mm) 27.5 in. (699 mm) 28.4 in. (721 mm) 28.4 in. (721 mm) 39.1 in. (993 mm) 39.1 in. (993 mm) 39.1 in. (993 mm) B 10 in. ( 254 mm) [...]

49 1600EP Series Instruction Manual External Layout for 3.6 kV A-RoHS, 3.6 kV A, and 6 kV A units.[...]

50 1600EP Series Instruction Manual External Layout for 8 kV A, 10 kV A, 14 kV A, 18 kV A, and 22 kV A units. Front View Back Vie w 14/18 kVA Side View Back View 10 kVA Air Air Flow Display Panel Terminal Block Cover MCCB Cooling Fans SNMP Port SNMP Port Remote Contacts Remote Contacts 14/18/22 kV A 8/10 kV A[...]

51 1600EP Series Instruction Manual Index A AC input mode 24 Altitude 16 , 19 Application 5 Audible alarm 5 , 27 , 42 , 43 functions 26 Automatic Retransfer 19 B Backup mode 25 Battery backup mode 25 , 26 backup time 15 , 18 , 21 , 25 lifetime 19 low-voltage tolerances 21 manufacturer 20 pack 20 Pack (quantity) 20 recharge tolerances 23 recharging [...]

52 1600EP Series Instruction Manual G ground Importance of, 7 RS-232C 14 terminals 1 1 Grounding 7 H Humidity 19 humidity 6 , 7 I Input Capacity 18 Input Frequency 18 warning 8 , 41 Input V oltage 15 , 16 , 17 , 18 , 19 , 20 requirements 8 Inspection 6 , 39 Installation Precautions 7 Interface communications 12 , 13 , 14 receptacle panel module 45 [...]

53 1600EP Series Instruction Manual Power Conditioning 5 Power factor input 18 output, rated load 18 , 21 Power failure signal 12 , 13 Precautions 7 , 8 Preventive Maintenance 44 Protection System 42 R Real T ime Clock 19 Receptacle Panels 45 Recharge T ime 18 , 23 relay switch 12 remote contacts interface 12 Remote Switch 1 1 RemotEye Network Card[...]

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INDUSTRIAL DIVISION 13131 West Little Y ork Road, Houston, T exas 77041 T el (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www .T oshiba.com/ind Printed in the U.S.A.[...]