Toshiba 2000 manual

6F8C1111 Integrated Controller model 2000 Computer module C2PU37 User ’ s Manual V series[...]

Important Information No patent liability is assumed by TOSHIBA Corporation with respect to use of informat ion, illustrations, circuits, equipment or examples of application in this publication. TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligat[...]

6F8C1111 i Safety Precautions This manual contains important information for the operator to operate this product safely and correctly and avoid bodily injury and property damage. Grasp the meanings of the following marks and their descriptions before reading this manual. l Hazard Classifications WARNING Indicates a potentially hazardous situation [...]

ii Computer module C2PU7 User ’ s Manual 1. Markings used on the model 2000 and in this Manual Make sure warning markings are attached on the model 2000. If any of them are missing or the wording is illegible, contact Toshiba’s Service Department [Warning Mark on the model 2000] This is the warning mark for dangerous location. It is attached to[...]

6F8C1111 iii 2. Precautions on Installation WARNING CAUTION Be sure to ground the model 2000. The protective ground terminal of the model 2000 must be connected to an external protective earth. Operation without grounding may cause accidental fire or shock. Mandatory Avoid the following locations when installing or storaging the model 2000. • Loc[...]

iv Computer module C2PU7 User ’ s Manual 3. Precautions on Wiring WARNING CAUTION Be sure to turn off power before wiring. Otherwise, it can cause electric shock or malfunction of the model 2000. Mandatory Be sure to use crimp-style terminal with insulating sheath or insulating tape to cover the conductive parts when wiring modules so that no con[...]

6F8C1111 v 4. Precautions for Operation WARNING CAUTION Configure emergency stop interlocking circuit outside the model 2000. Otherwise, failure and malfunction of the model 2000 can cause human injury, machine damage or serious accidents. Mandatory Be sure to keep the terminal block covers closed during power ON. Do not touch the terminals. Otherw[...]

vi Computer module C2PU7 User ’ s Manual 5. Safety Precautions on Maintenance and Inspection WARNING Configure the external circuit to turn on power according to the following sequence. Turn on the power of model 2000 → Turn on the power for the I/O module and external load power supplies Otherwise, it can cause machine damage, malfunction or a[...]

6F8C1111 vii CAUTION 6.Safety Precautions on Replacing Components WARNING Be careful not to hit or fall off the model 2000 by accident. Excess shock can cause failure. Forbidden Place any modules removed from the unit on a conductive mat or conductive bag (containing a spare board, etc.) on an grounded desk. Otherwise, static electricity can damage[...]

viii Computer module C2PU7 User ’ s Manual CAUTION 7. Safety Precautions in Daily Operation WARNING The relays used in the relay output module have ON/OFF life mechanically. Use them within their mechanical life times is described in this manual. Replace the module if exceeded. Mandatory In an annual average temperature of 30 ° C or less, replac[...]

6F8C1111 ix CAUTION 8. Safety Precaution s on Disposal WARNING CAUTION Do not touch any components, terminals, connectors or printed circuit boards in the module. Otherwise, it can cause the IC or LSI or the like to be broken by static electricity, resulting in failure or malfunction. Also, the edge of components can cause injury. Forbidden Do not [...]

x Computer module C2PU7 User ’ s Manual Limitation of Applications n The model 2000 has been designed and manufactured for use in an industrial environment. However, the model 2000 is not intended to be used for systems which can endanger human life (note 1). n Consult Toshiba if you intend to use the model 2000 for a special application which in[...]

6F8C1111 xi Thank you for purchasing the Toshiba Integrated Controller V Series model 2000 Computer Module (hereafter referred to as C 2. Or as model 2000 or simply device if no distinction necessary). This manual describes the operating procedure and precaut ions for the C2. Be sure to read this manual and understand the content before using the e[...]

xii Computer module C2 User ’ s Manual Related Manuals In addition to this manual, the following model 2000 rel ated manuals are available for your reference: Related to other modules l Integrated Controller V Series model 2000 Sequence Controller S2 User ’ s Manual – Basic - Hardware 6F8C0836 Provides information for the handling and mainten[...]

6F8C1111 xiii Procedure flow Preparation ・ Check the content of package against the packing list ・ Determine the installation site ” 1.3 Installation Requirements ” on page 5 Installation ・ Install the module in the basic unit. ・ Connect external equipment to the module. ・ Connect the power supply ” Chapter 2 Installation ” (page [...]

xiv Computer module C2 User ’ s Manual Notational convention Description of symbols In addition to the Safety Precautions, the following symbols are used to indicate important notes when using: Important Describes items that require special attention in order to properly use the product. NOTE Describes items that should be remembered in order to [...]

6F8C1111 xv Guide to Reading this Manual This manual is organized as follows: You may start from the appropriate chapter as necessary. Chapter 1 Before Turning on the Power Summarizes items and caution that you should know before using this equipment. Chapter 2 Installation Describes how to install the equipment to the base and connect the cables. [...]

xvi Computer module C2 User ’ s Manual Functions and Features The integrated controller model 2000 is a CIE integrated controller integrating continuous control, high - speed sequence control, maintenance/monitoring, and information processing control in a single unit. C2 is a computer module that implements the maintenance/monitoring and informa[...]

6F8C1111 xvii CONTENTS 1 Before Turning on the Power ･･･････････ 1 1.1 Checking the Content of the Package ･････････････ 1 1.2 Name and Function of Each Part ･･････････････････ 2 1.3 Installation Requirements ･･･････････････････[...]

xviii Computer module C2PU37 User ’ s Manual CONTENTS 4 Maintenance ････････････････････････････････ 31 4.1 Daily Inspection ････････････････････････････････････････ 31 4.2 Periodic Maintenance ･･･?[...]

6F8C1111 1 1.1 Checking the Content of the Package Check the content of the package against the packing list included with the product and make sure everything is included. Chapter 1 Before Turning on the Power[...]

Chapter 1 Before Turning on the Power Computer module C2PU37 User ’ s Manual 2 1.2 Name and Function of Each Part S W1 PC card slots INZ S w itch USB connector DIP - SW RST S w it ch L ED s indicating HDD M ouse K ey board RGB conn e c tor COM por t HDD Pack E thernet (10/100base - TX) HDD fixed board HDD D r awer R UN H DD ４ ３ C2PU37 RST RGB[...]

1.2 Name and Function of Each Part 6F8C1111 3 1 Mounting screw A screw to mount the module to the basic uni t. Station bus connector Station bus connector for the V series model 2000. I/O bus connector Connector for the I/O bus. I/O bus connector Station bus connector Mounting screw[...]

Chapter 1 Before Turning on the Power Computer module C2PU37 User ’ s Manual 4 Dedicated LED LEDs to indicate the CPU and HDD operating status. RUN (green) Indicates the operating status of the watchdo g timer (WDT). • When WDT is active ON: WDT timeout has not occurred Blink: WDT timeout has occurred (Alternating interval is the WDT timeout in[...]

1.3 Installation Requirements 6F8C1111 5 1 1.3 Installation Requirements Observe the following when planning and designing the installation environment. The installation environment must satisfy the conditions described below. Item Hard Disk Drive model Flash Disk Drive model Operating ambient temperature 5 – 40 o C 0 – 50 o C Storage temperatu[...]

Chapter 1 Before Turning on the Power Computer module C2PU37 User ’ s Manual 6 Follow the precau tions described below for the installation of the board housing the model 2 000: (1) House in a dust proof control board because the module itself is not dust proof. (2) Avoid installing on top of devices that emit considerable amount of heat (such as[...]

1.4 Power Requirements 6F8C1111 7 1 1.4 Power Requirements Use power module designed exclusively for the V Series. Using other power supply may result in operation error or device malfunction. Specification ITEM PS691 PS693 PS694 PS632 PS652 Rated Voltage 100 - 120VAC 200 - 240 VAC 100 - 240VAC 100 - 240VAC 24VDC 100/110VDC Max. power consumption 1[...]

Chapter 1 Before turn on the Power Computer module C2PU37 User ’ s Manual 8 1.5 Precautions when using 1.5.1 Daily use Observe the following insturctions during daily use of this equipment. WARNING • Turn off the power if there is smoke, unusual odor, excessive heat, or damage. • Do not block the ventilation port. If the ve ntilation ports ar[...]

1.5 Precautions when using 6F8C1111 9 1 1.5.4 About the External FDD Important • Avoid performing the following when the FDD lamp of the external FDD (floppy disk drive) is ON: • Pressing the bu tton • Turning off the main power • Removing the cable The floppy disk may be in the middle of reading or writing data and content of the floppy di[...]

Chapter 1 Before turn on the Power Computer module C2PU37 User ’ s Manual 10 1.5.8 Disposal Module disposal The C 2 contains parts such as Lithium battery that must be disposed properly according to local government ordinanc e. Do not attempt to dispose the C3 on your own. Please contact your dealer and submit a request for return and disposal wh[...]

6F8C1111 11 2.1 Before Getting Started 2.1.1 Procedure NOTE: • Do not touch parts that are not necessary for the work at hand. • Be careful not to loose the removed screws. Also be careful not to drop them inside the device. • If an error or malfunctio n occurs, contact your Toshiba service desk. • Use drivers that is appropriate for the sc[...]

Chapter 2 Installation Computer m odule C2PU37 User ’ s Manual 12 2.2 Installing Base s 2.2.1 Precautions when Installing in the Case Observe the following when installing in the case. CAUTION Do not attempt to mount or remove the unit from the case alone (work in two or more). Be especially careful when mounting in the case because you may lose [...]

2.3 Module Installation 6E8C1111 13 2.3 Module Installation Install the mod ule according to the following procedure: (1) Match the guides at top and bottom of the base and insert the module vertically on the base. Check that the top and bottom lock levers are fasten to the base and click. (2) Pass an M3 screw through the hole at the top of the mod[...]

Chapter 2 Installation Computer m odule C2PU37 User ’ s Manual 14 2.4 Grounding The electrical devices should be grounded separately from power system and the two or more electrical devices should be grounded at a single point. The model 2000 is designed to resist actual noise and the device is sufficiently capable of withs tanding noise, but gro[...]

2.4 Grounding 6E8C1111 15 2.4.2 Grounding method (1) Grounding of control panel Power panel Ground current In the case of connecting panel, the ground current flowing from the high frequency device or power panel may flow through the PC housing panel. change change Power panel Power panel Isolate model 2000 mounting panel and connect to the ground [...]

Chapter 2 Installation Computer m odule C2PU37 User ’ s Manual 16 (2) Grounding connection between base FG PS Basic unit PS Expansion unit PS Expansion unit Board internal ground terminal Dedicated ground • Connect the FG terminal of the power supply module to the unit mounting screw, and to the ground bar in the panel by 2mm 2 or larger wire i[...]

2.5 Wiring of the power supply 6E8C1111 17 2.5 Wiring of the power supply Wire the external power supply to model 2000 power supply module in the following manner. When using expansion un its, arrange for power to be supplied simultaneously to the basic unit and the expansion units (or to the expansion units before the basic unit). (1) Power condit[...]

Chapter 2 Installation Computer m odule C2PU37 User ’ s Manual 18 Wiring of the power supply PS694 NC NC ∼ L N LG FG 100 - 240VAC input *1 *2 RUN signal contact output NC NC PS691 NC NC ∼ L N LG FG 100 - 120VAC or 200 - 240VAC input *1 *2 RUN signal contact output 100VAC ： short 200VAC ： open PS693 ∼ ＋ − NC L N LG FG 100 - 240VAC in[...]

2.5 Wiring of the power supply 6E8C1111 19 CAUTION 1. Always turn off the power before wiring the cables. Working with the power on can cause electrocution. 2. Use covered crimp terminals or cover the module wire with tape so that there is no exposed conducting parts. Fasten the terminal covers securely to the terminals when wiring is finished. Exp[...]

Chapter 2 Installation Computer m odule C2PU37 User ’ s Manual 20 2.6 Connector Connection Connect each connector to the peripheral device as described below. CAUTION • Turn off the power of the main unit and peripheral device when connecting peripheral devices. Connecting with the power on may caus e injury or burn. • Be sure to hold the con[...]

6F8C1111 21 3.1 Power On and Power Off If you are using peripheral devices, connect them before turning on the main unit power. Important • Wait at least 5 seconds when turning on the power after turning it off. If the power is turned back on too quickly, the rush current prevention circuit may not function properly and a sudden flow of current ([...]

Chapter 3 Handling Computer module C2PU37 User ’ s Manual 22 3 . 1 . 3 Power Off with Windows If a power supply is turned off witho ut shutdown of Windows , the data in a hard disk is destroyed and it may be unable to reboot. Model 2000 is supporting the automatic shutdown of Windows, and the power supply off - sequence. If the power supply modul[...]

6F8C1111 23 Important • If the running application cannot be terminated normally for some reason or other, Windows is forcibly terminated subject to the completion waiting time set with the RAS driver. In this case, the file data of application or Windows may be destroyed. Fully confirm application operation in advance that it is free of problems[...]

Chapter 3 Handling Computer module C2PU37 User ’ s Manual 24 3 . 1 . 5 Power Supply module PS691 with UPS I/F Shutdown Request W indows RAS driver Shutdown Request C2 Main circuit Power control signal Main power for controller AC100/2 4 0V Power Supply Module PS691 UPS Conversion circuit UPS turns off secondary side power supplies in timer settin[...]

3.2 About the Hard Disk 6F8C1111 25 3 3.2 About the Hard Disk Hard Disk Handling The C 2 hard disk drive is likely to be misused because it can be replaced or carried easily. Observe the following precautions and treat it with care: l Do not drop it or exert strong shock. The magnetic surface of the hard disk may be damaged making it unusable. Scar[...]

Chapter 3 Handling Computer module C2PU37 User ’ s Manual 26 3.3 About the External FDD An external floppy disk drive is necessary if you must install OS or application programs from floppy disks or save data to floppy disks. In general, a floppy disk drive has an access lamp in front as shown at right. This lamp flash es when the drive is being [...]

3.3 About the External FDD 6F8C1111 27 3 [Write Protecting a Floppy Disk] To prohibit write Slide the write protect tab to the outside as shown in (1). To enab le write Slide the write protect tab to the inside as shown in (2). In either case, slide the write protect tab until it clicks Write protect tab Shutter Write disabled state Write enabled s[...]

Chapter 3 Handling Computer module C2PU37 User ’ s Manual 28 3.4 About the PC Card Two PC Card s Standard TYPE I/II (3.3V, 5V) PC cards can be inserted in the PC card slot of the C2. Or, one TYPE III PC card can be inserted when the left and right slots are combined. C2PU37 RGB INZ 10/100BASE - TX COM MOUSE KEYBOARD SW1 0 1 HDD USB RUN HDD ４ ?[...]

3.4 About the PC card 6F8C1111 29 3 3 . 4 . 1 Installation (1) Press the eject button of the PC card slot until the eject button pops out. (2) Press the eject button once more. The dummy card ejects. (3) Remove the dummy card . Store the dummy card in a safe place. (4) Check the direction and insert the PC card. Gently pres s the PC card all the wa[...]

Chapter 3 Handling Computer module C2PU37 User ’ s Manual 30 3 . 4 . 2 Removal (1) Press the eject button of the PC card slot until the eject button pops out. (2) Press the eject button once more. The card ejects. (3) Hold th e card firmly and pull. (4) Insert a dummy card.[...]

6F8C1111 31 4.1 Daily Inspection The following items should be inspected daily in order to maintain normal system operation and prevent unnecessary trouble from occurring. Item Inspection Description Action Check the LED in front of the power module. POWER (green): On when 5V power supply is normal Inspect the power supply related items under "[...]

Chapter 4 Main tenance Computer module C2PU37 User ’ s Manual 32 4.2 Periodic Maintenance Check the following items periodically (once every six month is recommended). Also check these items when the surrounding condition or environ ment is changed. Item Inspection Description Action Power supply voltage (measure at the power supply terminal of t[...]

4.3 Replacement Timing of Major Parts 6F8C1111 33 CAUTION • Take extreme precaution when measuring the power supply voltage at the power supply terminal of the module during inspection. There is a danger of electrocution. • Do not touch the C2 module when the power is on. The heat radiating side covers become ext remely hot (ambient temperature[...]

Chapter 4 Main tenance Computer module C2PU37 User ’ s Manual 34 4.4 Replacing the Hard Disk Drive The main unit is equipped with one 2.5 inch hard disk drive in the HDD pack . The HDD pack replacement procedure is as follows: Important • Be careful not to exert excessive shock to the HDD pack . • Always turn off the powe r before removing/in[...]

6F8C1111 35 RAS function (Reliability, Availability, Serviceability) represents the function which increases the operating performance of the C 2 . C 2 is equipped with RAS hardware and RAS support software to facilitate the use of RAS functions. Persons in cha rge of design, operation, or maintenance of the C 2 should have sufficient knowledge of [...]

Chapt er 5 RAS Function Computer module C2PU37 User ’ s Manual 36 5.1 RAS Function Overview The RAS hardware and software provide the following functions. 5 . 1 . 1 RAS Hardware Internal diagnosis Circuit that detects internal abnormal conditions. • WDT monitoring • DRAM ECC error detection • CPU temperature/CPU peripheral te mperature rise[...]

5.2 Hardware Processing RAS Functions 6F8C1111 37 5 5.2 Hardware Processing RAS Functions 5 . 2 . 1 WDT Circuit and Hardware Reset The WDT circuit issues an NMI to the main unit when the WDT counter is not reset within a certain interval (WDT monitoring interval). The WDT monitoring interval can be set up to 500ms x 255 (approximately 2 minutes) in[...]

Chapt er 5 RAS Function Computer module C2PU37 User ’ s Manual 38 [NMI events] NMI events are the following: • power off • WDT timeout • Pressing of the INZ switch An NMI signal is s ent to the main unit when any one of these events occur. An NMI event is latched inside the RAS board and held until it is processed by the RAS support softwar[...]

6F8C1111 39 The C3 hardware can be set from the BIOS screen. Normally, the setting need not be changed. Do not change the setting unnecessarily. If it is set incorrectly, the hardware may be damaged. If you inadvertently changed it incorrectly, you must chan ge it back to the correct setting. This section describes how to set the BIOS in such case.[...]

Chapter 6 Hardware Setup Computer module C2PU37 User ’ s Manual 40 6.1 Setting the BIOS The method of displaying the BIOS screen and the displayed content (default value) are shown below. Check the content before using or when there is an abnormal condition. Important • Do not enable the suspend function when using the WD T function. This may c[...]

6.1 Setting the BIOS 6F8C1111 41 (2) Press F2 when the BIOS startup screen appears. The BIOS main menu appears. Phoenix BIOS Setup Utility Main Advanced Boot Exit Item Specific Help System Time System Date Legacy Diskette A : ▼ Primary Master ▼ Primary Slave ▼ Secondary Master System Memory : Extended Memory : Memory Cache : [ XX:XX:XX ] [ XX[...]

Chapter 6 Hardware Setup Computer module C2PU37 User ’ s Manual 42 Phoenix BIOS Setup Utility Main Advanced Boot Exit Item Specific Help + Removable Devices Legacy floppy Drives + H ard D rive (DISK Maker/Type) bootable Add - in cards CD - ROM Drive F1 Help ↑↓ Select Item - /+ Change Values F9 Setup Defaults Esc Exit ←→ Select Menu Enter [...]

6.1 Setting the BIOS 6F8C1111 43 Phoenix BIOS Setup Utility Main Primary Master [ DISK Maker/Type ] Item Specific Help Type : Multi - Sector Transfers LBA Mode Control 32 Bit I/O Transfer Mode [Auto] [XX Sectors] [Enabled] [Disabled] [FPIO X ／ DMA X ] F1 Help ↑↓ Select Item - /+ Change Values F9 Setup Defaults Esc Exit ←→ Select Menu Ente[...]

Chapter 6 Hardware Setup Computer module C2PU37 User ’ s Manual 44 Phoenix BIOS Setup Utility Advanced I/O Device Configuration Item Specific Help Serial port A Serial port B Parallel port Floppy disk controller Base I/O address [Auto] [Disabled] [Disabled] [Enabled] [Primary] F1 Help ↑↓ Select Item - /+ Change Values F9 Setup Defaults Esc Ex[...]

6F8C1111 45 Sometimes, the device does not function as you expected or you may not know what to do next. Read this section before you suspect that the device is faulty. If an error message appears while using an operating system command, refer to the operati ng system manual. For information concerning the use of each application program, refer to [...]

Appendix A Q&A Computer module C2PU37 User ’ s Manual 46 Screen display is improper. Q A Symptom Check Action Is the main unit and CR T power on? Turn on the power. See "3.1.1 Turning On the Power" Is the CRT power cable connected? Turn off the power once and plug into an electrical outlet. Nothing is displayed. Is the CRT signal ca[...]

6F8C1111 47 Application program cannot be used Q A Symptom Check Action Application program does not work as expected. I s the system configuration set correctly? Refer the operation manual of the application program and change the system configuration if instructed. Application program does not run. Does the application program support the current[...]

Appendix A Q&A Computer module C2PU37 User ’ s Manual 48 Television and radio interference appears Q A Symptom Check Action Chan ge the direction of the indoor radio or television antenna. Change the direction of the unit with respect to radio or television. Move the unit away from radio or television. Use separate electrical outlet from the [...]

6F8C1111 49 B.1 Specifications Item Specification OS Windows 2000 Professional Main processor Mobile Pentium III 500MHz processor Cache memory Primary 32 KB (CPU on - die) Secondary 256KB (CPU on - die) Size 256MB/128MB Configration PC100, SO - D IMM socket Main memory Memory check ECC check Auxiliary storage Internal storage Hard disk 30 GB /Flash[...]

Appendix B Device Specifications Computer module C2PU37 User ’ s Manual 50 Models Product Code OS Memory Auxiliary storage GC2PU37ES Windows 2000 128MB HDD 30GB GC2PU37GS Windows 2000 256MB HDD 30GB[...]

6F8C1111 51 B.2 Interface Specifications B . 2 . 1 RGB Interface (Note) I/Os are input/output as viewed from this device. Pin no. Signal name Des cription I/O 1 CRV Red video signal O 2 CGV Green video signal O 3 CBV Blue video signal O 4 Unused Unused - 5 GND Signal ground - 6 GND Signal ground - 7 GND Signal ground - 8 GND Signal ground - 9 Unuse[...]

Appendix B Device Specifications Computer module C2PU37 User ’ s Manual 52 B . 2 . 3 Keyboard and Mouse Interface (Note) I/Os are input/output as viewed from this device. Pin no. Signal name Description I/O 1 DATA Data I/O 2 Unused Unused 3 GND Signal ground 4 +5V +5V 5 CLOCK Clock I/O 6 4 2 5 3 1 mini DIN female 6 Unused Unused B . 2 . 4 USB Int[...]

6F8C1111 53 B . 2 . 6 FDD Interface 1 13 14 26 Half pitch female (Note) I/Os are input/output as viewed from this device. Pin no. Signal name I/O Pin no. Signal name I/O 1 SIDE1 SEL O 14 WRITE PROTECT* I 2 READ DATA O 15 TRACK 00* I 3 GND - 16 GND - 4 GND - 17 WRITE GATE* O 5 GND - 18 GND - 6 WRITE DATA O 19 GND - 7 DENSITY SEL O 20 STEP* O 8 RESE [...]

Appendix B Device Specifications Computer module C2PU37 User ’ s Manual 54 B . 2 . 7 PCMCIA card slot Pin no. PC Card I/O Function PC Card ATA Function Pin no. PC Card I/O Function PC Card ATA Function 1 GND GND 35 GND GND 2 CDD3 CDD3 36 - CD1 - CD1 3 CDD4 CDD4 37 CDD11 CDD11 4 CDD5 CDD5 38 CDD12 CDD12 5 CDD6 CDD6 39 CDD13 CDD13 6 CDD7 CDD7 40 CD[...]

Integrated Controller Vseries model 2000 C omputer module C2PU37 User ’ s Manual 1st edition 14 th May 2004 1111.1.0405 INDUSTRIAL AND POWER SYSTEMS & SERV ICES COMPANY ELECTRICAL APPARATUS & MEASUREMENT DIV. 1 - 1, Shibaura 1 - chome, Minato - ku, Tokyo 105 - 8001, Japan Tel.:+ 81 - 3 - 3457 - 4737 Fax.:+ 81 - 3 - 3457 - 8386 ⃝ C TOSHI[...]

6F8C1111[...]