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Toshiba E6580772 manual

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  • Page 1

    E6580772 ③ Optional add-on cassette F10M option unit Instruction manual NOTE 1. Make s ure that this instruct ion manual is delivered to the end us er of the the F10M option unit. 2. Read this m anual before ins talling or operating the invert er unit, and store it in a saf e place for refer ence. （Ｃ）ＴＯＳＨＩＢＡ　Ｃｏｒ ｐｏ[...]

  • Page 2

    E6580772 ③ 1 Safety Precautions On the inver ter and in its instr uction m anual, im portant inf orm ation is contained f or preventing injuries to us ers and damages to as sets and for pr oper use of the device. Read the instruction m anual attached to the inverter along with this instruction manual f or com pletely understanding the safety prec[...]

  • Page 3

    E6580772 ③ 2 Warning Prohibited ▼ Do not install the inverter in any place subjec t to vibrations or it c ould fall. Otherwise it can c ause injury to people.  Wiring Danger Mandatory ▼ Be sure to perf orm the following preparatory work bef ore proceeding to wiring. ① Turn the power of f. W ait 10 minutes or more after turning the power [...]

  • Page 4

    E6580772 ③ 3 Introduction Thank you for purchas ing the “F10M option unit” f or industrial inver ter T OSVERT VF -A7 and later ser ies. Read this m anual caref ully before using the unit. Keep this manual near at hand of the operator who uses the “F10M option unit” for future refer ence in the maintenanc e and inspection. For details of h[...]

  • Page 5

    E6580772 ③ 4 Contents 1. NAME AND FUNCTION OF EACH SECTION .......................................................... 5 1.1 Appearance ................................................................................................................. .......................... 5 1.2 Name of each sect ion (terminal) .................................[...]

  • Page 6

    E6580772 ③ 5 1. Name and function of each section Following figure shows appearanc e and nam e of each s ection of the F10M option unit. 1.1 Appearance Connector for options Vi ew when t he co v er i s rem ov ed Termi nal block cov er Bit sw itch for PG i nput TB2 detachabl e term i nal bloc k Phoenix MC1.5/8-ST -3.81 TB1 detachabl e term i nal b[...]

  • Page 7

    E6580772 ③ 6 1.2 Name of each section (terminal) 1 SL1 SL1 Trans m itting and receiving data (pos itive) 2 SL2 SL2 Trans m itting and receiving data (negative) 3 SG SG Signal ground 4S H D TB1 SHD Term inal f or shield (no c onnection inside) 1 PGA1 PGA1 Phase A, PG f eedback anode side 2 PGA2 PGA2 Phase A, PG f eedback cathode side 3 PGB1 PGB1 P[...]

  • Page 8

    E6580772 ③ 7 2. Connection to the inverter Connect the F10M option unit to the inverter according to the pr ocedures below. 2.1 Connection to the inverter (1) Conf irm that the all power to the inverter are turned of f bef orehand. (2) Fixing the F 10M option unit alone by using scr ews ＜ ＜ ＜ ＜ When the unit is installed alone ＞ ＞ ＞[...]

  • Page 9

    E6580772 ③ 8  Connection with options W hen two or more optional add- on cassettes ar e used, connect them with referenc e to the following diagram . ① Mounting of relay board for c onnecting options Following the diagram below m ount the board which is attached to the F10M option unit onto the unit for connecting options. Insert a flat head[...]

  • Page 10

    E6580772 ③ 9 2.2 Wiring W hen conduct wiring, follow the instructions below. • Use shield wire for control s ignal line and ground the unit with shield wire. • Applicable wire size for T B1 is 0.2 to 2.5m m 2 . For T B2, it is 0.2 to 1.5m m 2 . • Peel off the end of the wire by about 5mm ( 7mm f or T B1). • For connec ting wires, use sc r[...]

  • Page 11

    E6580772 ③ 10 3. Functional description In this section, functions added by the installation of this F10M option unit, on top of the standard inverter functions , are descr ibed. 3.1 F10M communication function Through the c om munic ation network, dr ive and stop control and c oncentrated m onitoring contr ol of operation status c an be carried [...]

  • Page 12

    E6580772 ③ 11 3.1.2 Setting of communication par ameters To enable F10M com m unication, set following param eters to the inverter. T he parameter s will be validated by rebooting a power supply or changing a reset setting ( f899 ) to 1 . W hen interrupting a transmiss ion to change the setting of com mand input, reboot a power supply if necessar[...]

  • Page 13

    E6580772 ③ 12 3.1.3 Communication par ameters  F10M communication parameter s Param eter nam e Title Setting value Details Inverter num ber f802 0 to 255 Sets inverter s tation address. (Note 1) W hen using a mess age transm ission, set the addr ess of the mas ter station to 0 and addr ess of the inverter station to 1 or over. Data ty pe sele [...]

  • Page 14

    E6580772 ③ 13 Param eter nam e Title Setting value Details Com. Error sele ction f850 0 to 4 Sets the inverter operation at tim e of com m unication er ror. The ac tion of inver ter will be dif ferent depending on the status (dur ing operation or halt) of the inverter. (N ote 2) 0 : During halt Inverter stops after f ree run. During operation Inv[...]

  • Page 15

    E6580772 ③ 14 Continuous operation depends on the s tatus infor mation that was bef ore the com m unication er ror happens. z Display of com m unication error will be [ t ]. z Display of trip will be [ err8 ]. z W hen interrupting a transm ission to change the setting of com m and input, reboot a power supply if necessar y , since the data which [...]

  • Page 16

    E6580772 ③ 15 3.2 V ector control with sensor Using the pulse-tr ain f eedback signal f rom the encoder installed on the m otor shaf t or load rotation shaf t, vector contr ol with sensor can be c onducted. Speed control operation :150% torque at 0 s peed, speed control r ange 1:1000 (1000 ppr PG) speed accur acy ±0.02% (50Hz base digital input)[...]

  • Page 17

    E6580772 ③ 16 3.2.2 Connection of PG As for the pulse input signals, PG A1 and PGA2 ar e connec ted for Phas e A, PGB1 and PGB2 ar e connected f or Phase B, and PGZ 1 and PGZ2 are c onnected for Phase Z. (The wiring f or Phase Z is done only when using Z-m ark er is nec essar y .) The polarity of the pulse input s ignals should be as f ollows: ?[...]

  • Page 18

    E6580772 ③ 17 A A B B Vc c 0V Inv e rte r I M R S Ｔ W hen si n gl e pha se, co nnec t term i nals PGA1 and PGA2 only. Ｕ Ｖ Ｗ ST F Ｒ CC PG A 1 PG A 2 PG B 1 PG B 2 PG V C ＴＢ ２ PG C C Ｅ Ｅ Ｅ Free run is stopp ed w hen OFF. Forw ard rotatio n wi th ON and reduce speed an d stop w ith OFF Rev erse rotation w ith ON and reduce spee[...]

  • Page 19

    E6580772 ③ 18 ★ Caution in case of using open collector encoder connection In case us ing pulse com m and oscillator and open collec tor encoder, the r ise tim e of the voltage when the transistor is O FF tends to be longer than the fall tim e at the tim e when the transis tor is ON . Theref ore, if the max im um input fr equency becomes higher[...]

  • Page 20

    E6580772 ③ 19 3.2.4 V ector control setting parameter During operation with vec tor control with s ensor, it is necess ary to set the following param eters shown in the table below. <Basic parameters> Tit l e Function Name Param eter Setting Setting at Shipment 0 pt Motor cont rol mode sele ction 0: Constant torque 1: Variable torque m ode [...]

  • Page 21

    E6580772 ③ 20 (1) Number of PG input puls e ( f367 ) is the num ber of encoder output pulses per one m otor rotation. (2) For selec tion of num ber of PG input phases ( f368 ), set as f ollows: If the encoder pulse is single- phase: 1 If the encoder pulse is two-phase: 2 (Phas e A and Phase B or Phase A and Puls e B + Z origin s ignal) W hen the [...]

  • Page 22

    E6580772 ③ 21 3.2.5 Monitori ng method for feedback amount Motor rotation speed c an be monitor ed. The m otor is equipped with status m onitor which is display ed on the panel and analog monitor which us ed analog output term inals (FM, AM ter minals ) Set items ① and ② for m otor s peed m onitoring. ① Speed feedback (r eal-tim e value) (U[...]

  • Page 23

    E6580772 ③ 22 4. External diagram Do not forget to r eserve the space f or the options at tim e of installation.  External diagram of add-on options / E xternal dimens ion diagram of unit with option installed (unit: m m ) Dimens ion of optional unit W hen installing optional add-on cassette, s ecure suff icient space on the r ight side and fr[...]

  • Page 24

    E6580772 ③ 23 5. Specification <Environ ment Sp ecification> Item Specific ation Use Environm ent Indoor, less than 1,000 m f rom the sea level. No direct sunlight, c orrosive or explosive gas, s team , cutting dusts or dusts, grinding solution, and grinding oil. Ambient T em perature -10 to +50 ℃ Storage Tem per ature -25 to +65 ℃ Rela[...]

  • Page 25

    E6580772 ③ 24 < < < < Specification s of transmission > Use T OSLINE-F10M as a m as ter station. For the c onnection with mas ter station T OSLINE-F10 ( standard ty pe), ref er to the instruc tion manual of “T OSLINE-F10M Com m unication f unction” (E6580773) .  Network (T OSLINE- F10M) spec ification Item Specific ation:TO [...]

  • Page 26

    E6580772 ③ 25 6. W arranty TO SHIBA provides warranty with the product under the following conditions. １ . If and when a trouble occ urs on the option unit proper ly installed and handled within one y ear of delivery, and if the trouble is clearly attributable to defects inherent in our design and m anufac ture, the product will be repaired f r[...]