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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Toshiba EX250, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Toshiba EX250 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Toshiba EX250. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Toshiba EX250 should contain:
- informations concerning technical data of Toshiba EX250
- name of the manufacturer and a year of construction of the Toshiba EX250 item
- rules of operation, control and maintenance of the Toshiba EX250 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Toshiba EX250 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Toshiba EX250, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Toshiba service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Toshiba EX250.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Toshiba EX250 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
In Touch with Tomorrow TOSHIBA EX250/500 PROGRAMMABLE CONTROLLERS Y30 ~ t_[Xw01 R30 4 ~ Z 0 • ~ High Speed Scanning • ~ On Line Programming (111111111 Binary B ; thmwhl t data BINDAT BIN D100 ( Enhanced Features • ~ On Line Program Saving • ~ Optional Clock-Calendar r- ,, Indr Max Min Max Min Pressr Pressr Float Flo . Switch Switch Switch S[...]
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Page 2
FEATURES Fast Scan Time The EX250/500 uses a 16 bit microprocessor and custom Toshiba integrated circuits to significantly reduce program scan time . TWO CPU TYPES The only difference between the EX250 and the EX500 is the CPU card Advanced Instruction Set There are 15 basic relay ladder instructions and 64 special function block instructions . The[...]
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Page 3
The compact modular structure of the EX250/500 is designed for easy installation . Diagnostic LEDs are immediately visible, and components can be readily removed and replaced . CONTROLLER UNIT The only difference between the EX250 controller and the EX500 controller is the CPU card . The controller unit consists of- • ~ CPU which contains 1 . CPU[...]
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Page 4
I/O EXPANSION CAPABILITY EX250 One (1) expansion unit can be connected to each EX250 controller . A total of 16 I/O slots are available . If 32 point I/O modules are used, all the discrete I/O can be located on the controller leaving the expansion unit available for register type I/O (Analog, PID, BCD, etc .) Local I/O • ~ 256 points or • ~ 32 [...]
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Page 5
NETWORKING TOSLINE-30/300P TOSLINE-30 is an N-to-N data link system dedicated to the EX-series of programmable controllers . The TOSLINE-30 data communication modules allow EX250/500's to be set-up in a peer-to-peer configuration, master-to-slave configuration, or to use remote I/O . Controller Station (wire) (MSE-5626) Remote I/O Station (wir[...]
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Page 6
i 11 Computer Link The optional computer link card allows up to 8 EX250/500's to be networked on one RS422 serial link back to a personal computer, cell controller, or other higher level computer . The computer can run Toshiba's EXPDD programming software, various graphics display and data acquisition software, or user designed custom sof[...]
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Page 7
PERIPHERALS Floppy Disk (3 .5", 2DD) Floppy Disk Unit ~ (- (FD 110) Standard Printer Cassette tape louder " 0" EX-PDD software (AP1/AP2) > - / ~ (AP1/AP2) ~ t I Graphic Programmer (GPI10/110AP1/110AP2) Handy Programmer (HP100) Mini Programmer (M P 100) D Data Access Panel (DP 100) O O O U PROM Writer (PR100) (for PROM Module) EX25[...]
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Page 8
Data Access Panel DP 100 The DP 100 is used primarily for viewing and changing timers, counters and data register values . It does not allow modification of the program logic . The DP 100 can also display user defined ASCII diagnostic messages and list their order of occurrence . The display is backlit for easy viewing in dark areas . The DP 100 ca[...]
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Page 9
EX Program Development & Documentation (EX-PDDTM) Naturally it is possible to write and save EX250/500 programs on a personal computer . The EX Program Development and Documentation software (EX-PDD) runs on any IBM®-PC, XT, AT, PS/2 personal computer and most IBM-PC compatibles such as Toshiba's laptop computers . Offline File Name : EX-[...]
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Page 10
SPECIFICATIONS Toshiba's many years of experience in semiconductor technology and solid-state electronics have resulted in the production of versatile, highly efficient programmable controllers . General Specifications External Dimensions • ~ Basic unit 4-06 • ~ Expansion unit w/ power supply rv . . 39 mm ( 1 5 .5 in) 161 mm (6 .3 in) • [...]
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Page 11
Functional Specifications Item EX250 EX500 Control method Stored program cyclic scan Input/output control Batch I/O (immediate I/O instruction is also available) Programming Ladder network with relay symbols and function blocks t, Program capacity 4K steps 8K steps 0 E Memory type CMOS RAM (with battery backup)/EPROM/EPROM (ROMs are option) Battery[...]
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Page 12
PROGRAMMING Toshiba's experience in industrial controls (robotics, process computers, etc .) has resulted in a very wide range of programming instructions available on the EX250/500 . There are 15 basic instructions, contacts, coils, timers, counters, etc . for standard relay ladder logic . There are also 64 special functions such as word logi[...]
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Page 13
INSTRUCTIONS No . step" step . Instruction Symbol and Description of No . Instruction Symbol and Description or Memory Memory 43 RTL -[O RTL ~ Rotate bits left 4 Function Generator (FUN036) (given A, solve for AND Logical AND FG QA], where f[A] is in- 3 44 (FUN040) -[~ ~ 0~©] - AND . ~ register-to-constant 4/5 60 (FUN065) -[® FG [nn] ~ terpo[...]
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Page 14
1/O MODULES Digital Input Digital Output Item ACO-6264 ACO-6274 ACO-6269 Output voltage 85 - 132 Vac 170 - 250 Vac 24 - 250 Vac (+ 10/-15%) Load current 2 A/pnt, 5 A/common 0 .5 A/pnt, 3 .2 A/common, 5 A (total) Output points 16 pts (8 pts common) 32 pts (16 pts common) ON delay Less than 2 ms Less than I ms OFF delay Less than 12 ms Less than 1/2 [...]
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Page 15
Analog Input Analog Output RTD Input High-speed Pulse Counter Thermocouple Input Item PI-6246A Item PI-6246A Counting speed 50 kpps (max) Functions 1 . Quadrature counter 2 . Up/down counter 3 . Speed counter Input voltage 5/12 Vdc Input channels I channel (phase A, B, M) Count value range 0 - 65535 Consumed current Less than 500 mA (5 V) Compariso[...]
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Page 16
INTELLIGENT I/0 MODULES PID Control Module ASCII/BASIC Module Motion Control Module Driver J Item MC-6243 No . of axis I axis Speed (pulse rate) Max . 200 kpps Positionning range ± 1000000 pulses Positionning system Absolute/increment Point data capacity 511 points Basic parameters Acceleration/deceleration : 0 - 27 sec Backlash compensation : 0 [...]
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Page 17
Specifications of Peripheral Devices Item GPI10AP2 GPI10API GPIIO HP100 MP100 DP100 Power supply voltage 100 - 240 Vac (+ 10/- 15%) - 50/60 Hz 5 Vdc (supplied from PC) Power consumption Less than 20 VA 0 .2 A 0 .3 A 0 .4 A Operating temperature 0 - 40°C (32 - 104°F) Storage temperature -20 - 75°C (-48 - 167°F) Humidity 20 - 90% RH Approx . weig[...]
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Page 18
ORDERING INFORMATION Item Description Part number Controllers and Expansion Units Controller Options I/O Modules ... ... ... MEMO SOONER . . . . . . . . . . . . . . . .H 16 points, 12 - 24 Vdc EX25MDI*6261 DC Input Module 32 points, 12 - 24 Vdc EX25MDI*6271 32 points, 12 - 24 Vdc, quick response EX25MDI*6271H 64 points (dynamic scan), 12 - 24 Vdc E[...]
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Page 19
Item Description Part number I/O Modules (cont'd) TOSLINE-30 Stations Peripherals Note : UL listed types are also available . Graphic Programmer (5 m cable attached) Standard GP 110 EX25UGP* 110 Stand-alone, Documentation GP110AP1 EX25UGP*110*API For EX2000 GP110AP2 EX25UGP*110*AP2 Handy Programmer 2 m cable attached HP100 EX25UHP*100 Mini Pro[...]
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Page 20
TOSHIBA TOSHIBA INTERNATIONAL CORPORATION TOSHIBA CORPORATION Industrial Equipment Department Industrial Equipment Division 13131 West Little York Road Houston, TX . 77041 ~ U .S .A . Tel : 713-466-0277 Fax : 713-466-8773 E_ m ail : plc@tic .toshiba .co m 1-1, Shibaura 1-chome, Minato-ku Tokyo 105, JAPAN Tel : 03-3457-4900 Cable : Toshiba Tokyo E_ [...]