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First and foremost, an user manual of Toshiba SR-554HSP should contain:
- informations concerning technical data of Toshiba SR-554HSP
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Toshiba SR-554HSP alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Toshiba SR-554HSP, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Toshiba service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Toshiba SR-554HSP.
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Table of contents for the manual
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Page 1
STE 58 764 - - 2-1 CHAPTER 2 INST ALLA TION 2.1 INST ALLA TION ENVIRONMENT T able 2.1 shows the environmental conditions for the location in which the SR- HSP Series Robot and SR7000 Controller are to be installed. T able 2.1 Environmental Conditions for the Rob ot and Controller Item S pecifications In operation : 0 to 40 ℃ T emperatur e In [...]
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Page 2
STE 58 764 - - 2-2 Fig. 2.1 External view of SR-504HSP robot[...]
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Page 3
STE 58 764 - - 2-3 Fig. 2.2 External view of SR-554HSP robot[...]
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Page 4
STE 58 764 - - 2-4 Fig. 2.3 External view of SR-654HSP robot[...]
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Page 5
STE 58 764 - - 2-5 Fig. 2.4 External view of SR-854HSP robot[...]
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Page 6
STE 58 764 - - 2-6 Fig. 2.5 External view of SR-1054HSP robot[...]
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Page 7
STE 58 764 - - 2-7 2.2.2 W orking S pace Figs. 2.6 to 2.10 show the working space of the rob ot. Each axis can operate within the working space. T o keep the robot from moving out of the working space by mis-operation, the robot is equipped with me chanical stoppers outside the moving range. In addition, soft limit s are provided which may be s[...]
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Page 8
STE 58 764 - - 2-8 Fig. 2.7 SR-554 HSP robot working space Fig. 2.8 SR-654H SP robo t working sp ace 200 115° 115° 120° R193 R550 120° 100 200 115° 115° 140° 140° R227 R650 100[...]
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Page 9
STE 58 764 - - 2-9 Fig. 2.9 SR-854 HSP robot working space Fig. 2.10 SR-1054HSP working sp ace 200 145° 145° 115° 115° R350 R850 110 200 115° 115° 145° 145° R333 R1050 150[...]
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Page 10
STE 58 764 - - 2-10 2.2.3 Coordinate S ystem The robo t's joint angle z ero point (0° or 0mm position ) has been c alibrated befo re shipment in respect to the base reference planes. The base coordina te system will be determined according to this calibration. Figs. 2.1 1 to 2.15 show the base coordinate system and the zero positions of e[...]
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Page 11
STE 58 764 - - 2-1 1 Fig. 2.12 SR-554HSP base coordinate system and joint angle zero point 105 210 250 300 Axis 1 Axis 2 Axis 4 (+) (+) (+) (-) (-) (-) Reference plane View A View A Axis 3 (+) Origin of base coordinate system ◎ 100 0mm X B X B Y B Z B Reference plane[...]
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Page 12
STE 58 764 - - 2-12 Fig. 2.13 SR-654HSP base coordinate system and joint angle zero point 105 300 210 350 100 ◎ Origin of base coordinate system (+) 0mm View A Reference plane (-) (-) (-) (+) (+) (+) Axis 4 Axis 2 Axis 1 0° 0° 0° View A X B X B Y B Z B Reference plane Axis 3[...]
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Page 13
STE 58 764 - - 2-13 Fig. 2.14 SR-854HSP base coordinate system and joint angle zero point 105 550 300 210 Y B Reference plane Reference plane X B (-) (-) (-) (+) (+) (+) Axis 1 Axis 2 Axis 4 0° 0° 0° 110 View A Z B (+) 0mm ◎ Origin of base coordinate system View A X B Axis 3[...]
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Page 14
STE 58 764 - - 2-14 Fig. 2.15 SR-1054HSP base coordinate system and joint angle zero point View A X B View A (+) 0mm 150 ◎ Origin of base coordinate system Z B B 150 300 580 470 Reference plane Reference plane (-) (-) (-) (+) (+) (+) 0° 0° 0° Axis 1 Axis 2 Axis 4 X B Y Axis 3[...]
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Page 15
STE 58 764 - - 2-15 2.2.4 Installing the Robot The robot is fastened down using the moun ting holes in the base. Use M12 hexagon socket bolts for the SR-504HSP and M16 hexagon socket bolts for the SR-554HSP , SR-654HSP , SR-854HSP and SR -1054HSP . The robot installation method is shown in Figs. 2.16 to 2.18. A refer ence plane is prepared on t[...]
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Page 16
STE 58 764 - - 2-16 Fig. 2.17 Inst alling the SR-5 54HSP ,SR-654HSP , SR-854HSP robot Fig. 2.18 Inst alling the SR-1054HSP robot 40 25 M16 hexagon socket bolt 4-φ18 hole,counterbore 26 160 160 160 105 104 105 105 Reference plane Reference plane × × × × × ×× 40 25 M16 hexagon socket bolt 4-φ18 hole,counterbore 26 240 148 150 240 185 150[...]
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Page 17
STE 58 764 - - 2-17 2.3 INST ALLING THE CONTROLLER 2.3.1 External Dimensions An external view of the controller is sho wn in Fig 2.19. T o p R i g h t s i d e F r o n t R e a r Fig. 2.19 Ex ternal view of the controller 381 330 30.5 20.5 430 241 230 11[...]
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Page 18
STE 58 764 - - 2-18 2.3.2 Rack Mounting Dimensions When mounting the SR-7000 robot controller in a rack, set the sid e brackets using the screw holes provided on both ends of the front panel, and secure the controller to the r ack. ( ① in Fig. 2.20: Side brackets are optional.) Fig. 2.20 Dimensions of controller rack mounting holes 2.3.3 Prec[...]
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Page 19
STE 58 764 - - 2-19 (3) The upper cover must be removed during main tenance. (See Fig. 2.21.) Keep this in mind when inst a lling the controller . S pecifica lly , the controller should be easily removable from the rack. Practica lly , be careful of the following points. (a) Arrange the c ables around the rear pa nel of the c ontroller (so that[...]
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Page 20
STE 58 764 - - 2-20 2.3.4 Precautions for Direct Inst allation When two or more contr ollers are used, it is necessary to pr ovide a clearance of 50 mm or more in the horizontal direction and a clearance of 100 mm or more in the vertical direction between the controllers. Caution ・ Provide a ventilation space at the side of the controller so [...]
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Page 21
STE 58 764 - - 2-21 2.5 SAFETY MEASU RES (1) When inst alling the robot, prov ide suf ficient sp ace to carry o ut the work s afely . (2) Clarify the hazard zone, and provide a safety fence so that other persons cannot enter the zone easily . The hazard zone is the z one near the robot's working space where a hazardous state c ould occur i[...]