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Table of contents for the manual
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Page 1
STE 58792– INSTRUCTION MANUAL INDUSTRIAL ROBOT SR–HSP SERIES CLEAN SPECIFICATIONS Notice 1. Make sure that this instruction m anual is delivered to the final user of the Toshiba Machine's industrial robot. 2. Be sure to read this manual before installing and operating the Toshiba Machine's industrial robot. 3. Keep the manual nearby f[...]
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Page 2
STE 58792 – 2 – Copyright 1998 by Toshiba Machine. All rights reserved. No part of this document may be reproduced in any form without obtaining prior written permission from Toshiba Machine. The information contained in this manual is subject to change without notice.[...]
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Page 3
STE 58792 – 3 – Preface Toshiba Machine's SR–HSP–CR series system robot is designed and manufactured as per the clean specifications, taking over the high-speed and high-precision performance characteristics of the standard SR–HSP series robot. This manual describes the difference in stru cture, wiring, piping and maintenance of the [...]
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Page 4
STE 58792 – 4 – Table of Contents Page Section 1 Cautions on Safe ty ............................................................................ 5 Section 2 Clean Robot Basi c specificat ions ...................................................... 6 2.1 Basic Robot S pecificati ons ........................................................... 6 2[...]
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Page 5
STE 58792 – 5 – Section 1 Cautions on Safety This manual contains the important information to prevent the operators and persons nearby from injuries, to prevent damage to assets and to ensure correct use. Make sure that you well understand the fo llowing details (indications and symbols) before reading this manual. Always obser ve the informat[...]
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Page 6
STE 58792 – 6 – Section 2 Clean Robot Basic Specifications 2.1 Basic Robot Specifications Table 2.1 shows the basic specifications of the clean robot. Table 2.1 Basic robot specifications Model SR–654HSP–CR SR–1054HSP–CR Arm length Full length 650 mm 1,050 mm Arm 1 350 mm 580 mm Arm 2 300 mm 470 mm Operating range Axis 1 ± 115° ± 115[...]
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Page 7
STE 58792 – 7 – 2.2 Outer Dimensions Figures 2.1 and 2.2 show the exte rnal view of the basic robot. Figure 2.1 SR–654HSP–CR external view[...]
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Page 8
STE 58792 – 8 – Figure 2.2 SR–1054HSP–CR external view[...]
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Page 9
STE 58792 – 9 – 2.3 Operating Range and Coordinate System For the clean specifications, the operating r ange of axis 3 (vertical) is smaller than the standard specifications. When installing the robot, review the la yout after confirming the operating range shown in Figures 2.3 and 2.4. The zero point of the base coordinate system and each join[...]
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Page 10
STE 58792 – 10 – 2.4 Tool Wiring and Piping This paragraph describes the wiring and air piping for the tool. 2.4.1 Tool Wiring For the tool wiring, see the descriptions on tool wiring (Para. 4.2.2) included in the Transportation and Installation Manual. For the wiring, be sure to use the connector at the lower side of arm 2. 2.4.2 Tool Air Pipi[...]
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Page 11
STE 58792 – 11 – Section 3 Specific Measures 1) Ball screw and spline The ball screw and spline shafts are hard chrome plated. Balls of the ball screw nut and spli ne nut are made of stainless steel. They are lubricated with clean fluorine base grease. 2) Axis 4 rotating unit The axis 4 rotating unit has a labyrinth structure. 3) Robot internal[...]
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Page 12
STE 58792 – 12 – 3.2 Scavenging Piping in the Robot An air tube is incorporated in the clean robot for scavenging. Figures 3.1 and 3.2 show the piping of the air tube. When operating the robot as the clean robo t, scavenge through the air fitting, using a scavenging vacuum pump (or equivalent to be provided by the user). Yardstick for the scave[...]
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Page 13
STE 58792 – 13 – Figure 3.2 SR–1054HSP–CR scavenging air piping 3.3 Sealing Robot Cover To maintain a better effect, the clean robot cover is filled up with sealant to eliminate any clearance and to realize a totally closed robot structure. Dust in the robot will not flow into the outside. Except for the internal inspection and adjustment, [...]
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Page 14
STE 58792 – 14 – Section 4 Maintenance and Inspection 4.1 Maintenance and Inspection Items The maintenance and inspection schedule and inspection items are the same as in the standard specifications. For details, s ee Section 1 of the Maintenance Manual. Bear in mind that the type of grease for the ball screw and spline differs from the standar[...]
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Page 15
STE 58792 – 15 – 4.4 Replacement Parts List for Maintenance of Robot Mechanism Table 4.1 SR–654HSP–CR replacement parts list for maintenance Part name Dwg. No./Type Maker Q'ty Remarks AC servo motor T–Z06030S–OU001 Toshiba 1 For axis 1 T–Y04030S–OU001 Machine 1 For axis 2 T–Z02030S–BOU002 1 For axis 3 T–Y01030S–BOU001 1[...]
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Page 16
STE 58792 – 16 – Table 4.2 SR–1054HSP–CR replacement parts list for maintenance Part name Dwg. No./Type Maker Q'ty Remarks AC servo motor T–Z06030S–OU001 Toshiba 1 For axis 1 T–Y04030S–OU001 Machine 1 For axis 2 T–Y02030S–BOU001 1 For axis 3 T–Z02030S–BOU002 1 For axis 4 Harmonic drive P0712555P1 Harmonic 1 For axis 1 P[...]
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Page 17
STE 58792 – 17 – Edition No. Revision Revised Date In Charge – Newly prepared. March, 1998 1 2 3 4 APPROVED BY: CHECKED BY: PREPARED BY:[...]
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Page 18
STE 58792 – 18 – BARAUCHI Page 3 (in Japanese version) (1) 4–ø18 hole, counterbore 26 (2) Controller cable (3) Cable length (4) 2–ø22 hole (5) User's air fitting (6) Scavenging air fitting (7) Max. 1000 Page 4 (1) 4–ø18 hole, counterbore 26 (2) Controller cable (3) Cable length (4) 2–ø22 hole (5) User's air fitting (6) Sca[...]
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Page 19
STE 58792 – 19 – (4) Air tube (O.D. 6 mm × I.D. 4 mm) (5) Elbow (6) Tool air fitting (7) Scavenging air fitting Page 9 (1) Scavenging in arm 2 (2) Union Y-bend (3) Scavenging of axis 4 rotating unit (4) Air tube (O.D. 6 mm × I.D. 4 mm) (5) Elbow (6) Tool air fitting (7) Scavenging air fitting[...]