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Travis Industries DVL Insert EF II manual

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  • Page 1

    D VL Insert EF II Own e r's M an ual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-72-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not follow[...]

  • Page 2

    2 Introduction © Travis Industries 4080123 100-01174_002 Introduction We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the [...]

  • Page 3

    Table of Contents 3 © Travis Industries 4080123 100-01174_0 02 Introduction and Important Information Introduction ......................................................2 Safety Precautions Safety Precautions ............................................4 Features & Specifications Features .......................................................[...]

  • Page 4

    4 Safety Precautions © Travis Industries 4080123 100-01174_002 IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department This unit must be installed[...]

  • Page 5

    Safety Precautions 5 © Travis Industries 4080123 100-01174_0 02 Do not place clothin g or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. Li g ht the heater usin g the built- in piezo igniter. Do not use m[...]

  • Page 6

    6 Features and Specifications © Travis Industries 4080123 100-01174_002 Features • Works During Power Outages (millivolt system) • High Efficiency • Optional Thermostat or Remote Control • Ember Fyre™ Burner for "Wood Fire" Look • Quiet Blower for Effective Heat Distribution • Convenient Operating Controls • Variable-Rate[...]

  • Page 7

    Installation (for qualified installers only) 7 © Travis Industries 4080123 100-01174_0 02 Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct [...]

  • Page 8

    8 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Top Convection Deflector Install the top convection deflector as shown to the right. The deflector is shipped on top of the insert. The screws are shipped inside the owner's pack. Fireplace Requirements • Insert must be placed within a code-conforming m[...]

  • Page 9

    Installation (for qualified installers only) 9 © Travis Industries 4080123 100-01174_002 Factory-Built (Metal) Wood-Burning Fireplace Requirements NOTE : Any parts that are removed must be removed in a way that would allow them to be re-installed if the insert is ever removed. The damper ("A") and grate (with log set) ("B") mus[...]

  • Page 10

    10 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Side Wall Combustible or Non-Combustible Mantel Combustible Top Facing Non-Combustible Facing Minimum Clearances k l m n x Sidewal[...]

  • Page 11

    Installation (for qualified installers only) 11 © Travis Industries 4080123 100-01174_0 02 Face Sizing Face Height Width Notes Rawhide 27” 35-3/4” Victorian 27 ” 35-3/4” Rosario 26 ” 35-3/4” Cambridge 25-7/8” 37-5/8” Craftsman 27-1/2” 36” Bungalow 27” 32-3/4” Classic Arched, Artisan 26-1/2” 34-3/4” Side begins arch 3-1/[...]

  • Page 12

    12 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be [...]

  • Page 13

    Installation (for qualified installers only) 13 © Travis Industries 4080123 100-01174_0 02 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own s[...]

  • Page 14

    14 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Vent Restrictor WARNING : Restrictor adjustment should only be done by a qualified installer. Only those installations determined to be over-drafting require this adjustment. The best indication of over-drafting is a hyper-active flame pattern (flames that mo[...]

  • Page 15

    Installation (for qualified installers only) 15 © Travis Industries 4080123 100-01174_0 02 Vent Location • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position[...]

  • Page 16

    16 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Vent Connector Removal and Installation • The vent connector is shipped attached to the insert, but may be removed to facilitate tight installations. See the directions below for installation. 1. Route the flex vent through the chimney from above (leave an [...]

  • Page 17

    Installation (for qualified installers only) 17 © Travis Industries 4080123 100-01174_0 02 Vent Connector Removal and Installation (continued) Vent Connector Removal Slide the vent connector to the rear. It will "snap" out. Pull the vent connector rod forward. Vent Connector Installation Attach the flex vent to the vent connector. Slide [...]

  • Page 18

    18 Installation (for qualified installers only) © Travis Industries 4080123 100-01174_002 Installation Without Surround Panels The insert may be installed without surround panels. Mount the on/off switch and rheostat to the control panel under the burner pan (see “Installation of the On/Off Switch and Rheostat” on page 19 ) . Surround Panel In[...]

  • Page 19

    Installation (for qualified installers only) 19 © Travis Industries 4080123 100-01174_0 02 Installation of the On/Off Switch and Rheostat The on/off switch and rheostat may be installed in either the surround panels or control panel. See the illustration below for installation details. c a Disconnect the red and brown wires leading to the on/off s[...]

  • Page 20

    20 Finalizing the Installation © Travis Industries 4080123 100-01174_002 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note : If using a Victorian Lace or Bungalow face, attach the arch covers after installing the glass. Open the four latches[...]

  • Page 21

    Finalizing the Installation 21 © Travis Industries 4080123 100-01174_0 02 Glass Frame Removal and Installation (continued) The glass latch can come loose from the glass frame. This occurs when the latch is turned 1/8 turn when disengaged from the unit. Follow the directions below to re-install the latch if it comes loose. Glass Hold the latch at a[...]

  • Page 22

    22 Finalizing the Installation © Travis Industries 4080123 100-01174_002 Log Set Installation Step 1 - Install the logs 1 ” to 1-1/2 ” space Top View Place the front logs on top of the burner. These bolts insert into the holes in the logs. Place the rear log on the two platforms at the rear of the firebox. These pins insert into the holes in t[...]

  • Page 23

    Finalizing the Installation 23 © Travis Industries 4080123 100-01174_0 02 Step 2 - Install the twigs, ember chunk, kibbles, and rock wool Place the left and right twigs as shown. Place the ember chunk as shown. Place the kibbles in a random pattern. Make sure to place them over any exposed screws or metal to create a desirable effect. Do not place[...]

  • Page 24

    24 Finalizing the Installation © Travis Industries 4080123 100-01174_002 Steps for Finalizing the Installation 1 . Remove the glass (see page 20) . NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it ente[...]

  • Page 25

    Finalizing the Installation 25 © Travis Industries 4080123 100-01174_0 02 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine- tune the burner for optimum p[...]

  • Page 26

    2 6 Operation © Travis Industries 4080123 100-01174_002 Before You Begin • Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls Open the access door to [...]

  • Page 27

    Operation 2 7 © Travis Industries 4080123 100-01174_0 02 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank ru[...]

  • Page 28

    2 8 Operation © Travis Industries 4080123 100-01174_002 Starting the Heater for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to[...]

  • Page 29

    Operation 2 9 © Travis Industries 4080123 100-01174_0 02 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the w[...]

  • Page 30

    30 Maintenance © Travis Industries 4080123 100-01174_002 Maintaining Your Heater's Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean the plated surfaces with denatured alcohol and a soft cloth (with the heater cool). Other cle[...]

  • Page 31

    Maintenance 31 © Travis Industries 4080123 100-01174_0 02 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No[...]

  • Page 32

    32 Maintenance © Travis Industries 4080123 100-01174_002 How this Heater Works This heater was designed with safety as the primary concern. Many of the components inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater. What Turns the Main Burners On and Off This heater uses a milliv[...]

  • Page 33

    Maintenance 33 © Travis Industries 4080123 100-01174_0 02 Wiring Diagram Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co-Axial Wire Red Spark Electrode Pilot Hood On/Off Switch (on fireplace) Optional Wall Switch, Thermostat, or Remote Control Brown 7 4 10 9 1 3 Optional Blowers Green Hot (black) Common (white) Ground (green) Blow[...]

  • Page 34

    34 Safety Label © Travis Industries 4080123 100-01174_002 Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below[...]

  • Page 35

    Limited 7 Year Warranty 3 5 © Travis Industries 4080123 100-01174_0 02 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas[...]

  • Page 36

    36 Optional Equipment (for qualified installers only) © Travis Industries 4080123 100-01174_002 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 20 ). Remove the logs and coals (if installed - page 2 2 ) 2 Remove the burner (see illustration below). WARNIN[...]

  • Page 37

    Optional Equipment (for qualified installers only) 37 © Travis Industries 4080123 100-01174_0 02 3 Follow the directions below to replace the orifices. Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices. Front Rear LP #55 #55 NG #46 #44 c a Sl[...]

  • Page 38

    38 Optional Equipment (for qualified installers only) © Travis Industries 4080123 100-01174_002 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the[...]

  • Page 39

    Optional Equipment (for qualified installers only) 39 © Travis Industries 4080123 100-01174_0 02 Firebacks WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1 Remove the glass frame and logs (see the manual for details). IMPORTANT INSTALLATION NOTE FOR MODELS USING THE ACCENT LIGHT: Follow the ste[...]

  • Page 40

    40 Optional Equipment (for qualified installers only) © Travis Industries 4080123 100-01174_002 3 Install the side firebacks following the directions to the right. 4 Restore the fireplace to the correct configuration. Hold the side firebacks at a slight angle and place them into position (both sides). Remove this clip attached to the firebox ceili[...]

  • Page 41

    Optional Equipment (for qualified installers only) 41 © Travis Industries 4080123 100-01174_0 02 Accent Light Make sure power to the heater has been turned off prior to installation (unplug the power cord). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. IMPORTANT INSTALLATION NOTE FOR MODELS USING THE [...]

  • Page 42

    42 Optional Equipment (for qualified installers only) © Travis Industries 4080123 100-01174_002 4 Attach the rheostat assembly and wiring harness as shown below. Disconnect the molex connector leading to the power cord. Attach the two molex connectors on the rheostat wiring harness to the power cord and the molex connector on the appliance. Attach[...]

  • Page 43

    Optional Equipment (for qualified installers only) 43 © Travis Industries 4080123 100-01174_0 02 Lower Surround Panel The older lower surround panel (sku 98500619 and 98500628) are installed in a different fashion than illustrated in the instruction sheet included with the panel. Follow the directions below. 1 Prepare the panel following the direc[...]

  • Page 44

    44 Index © Travis Industries 4080123 100-01174_002 Additional Items Required ....................................7 Adjusting the Blower Speed ..................................2 9 Adjusting the Flame Height ..................................2 8 Air Shutter Adjustment ........................................2 4 Altitude Considerations .............[...]