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Tri-M Systems HE104 manual

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Table of contents for the manual

  • Page 1

    WinSystems partners with Tri-M Systems WinSystems ® is pleased to be partnered with the T ri-M ® industrial power supply group. T ri-M ® is a leader in industrial PC/104 DC/DC power supplies. With T ri-M ® ’s outstanding reputation for support, we recommend all technical and R oHS inquiries regarding their modules be sent to T ri-M ® directl[...]

  • Page 2

    PC/104 Vehicl e Power Supply High Efficien cy & Sma rt Ch arging Vehicle Pow er S uppl y DC to DC Co nvertor M anufa ctured by TR I-M ENGIN EER ING Eng ine ered Soluti ons f or Em bedd ed Appli cati ons Technical Ma nual P/N: HE104MAN -V8 Revisio n: 23 Ju n e 2005 TRI-M E N GINEERIN G 140 7 Kebet W ay, Un it 100 Port Coqu itlam, BC V3 C 6L3 Can[...]

  • Page 3

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @tri-m.c om C a nada W e b site: www.tri-m.c om 2 CH A PTER 1 : IN T R ODU C TION........................................................................................[...]

  • Page 4

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 3 PREFACE This manua l i s for i ntegr ators of app li cations o f embe dded systems. It con tai ns informat i o n on h[...]

  • Page 5

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 4 CHA P TER 1: INTR ODUC TION 1.1 GENERAL DESCRIP TION The HE104 multi p l e ou tput DC to DC 50 w att co nverter i s a[...]

  • Page 6

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 5 1.2 Features • DC to DC conver t or for PC/104 bus equipped products. • “Loa d Dum p ” transient suppression [...]

  • Page 7

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 6 1.3 Specif ications Power Supply Specifi cations M odel H E10 4 5V outpu t* 10A 12V ou tput 2A -5V outpu t 400 m A -1[...]

  • Page 8

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 7 CHA P TER 2: CON FIGURA TION A N D INST A L LA TI ON 2.1 Introduc tion This chapter describes the configuration and i[...]

  • Page 9

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 8 2.2 Power C onsiderati ons Usable +5V output =1 0A – (I [-5 ] + I [-12] • 2.4 + I [12] • 2.4 ) 0. 8 The +5V sw [...]

  • Page 10

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 9 2.3.2 Output Pow er Connector Output p ow er is available for non- PC/1 04 use via co nnector CN2. - Terminal 1: +5VD[...]

  • Page 11

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 10 Ex a mples of NMH0515S can g enerate the follow ing vo l tages: - 1 5V by c onnecting NMH “0V” to HE104 comm on [...]

  • Page 12

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 11 2.6.2 + 5VDC Low Q/ Noise (Q= quiescent) This j u m pe r allows the +5VDC regu l ator IC1 t o b e changed from the l[...]

  • Page 13

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 12 Figur e 2.3, HE104 Mezzan ine Conne c tors Connector C N5 Pinou t Connector C N6 Pinou t 1. +5V 10. +5V 1. PM104-P1 [...]

  • Page 14

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 13 Figur e 2-2, I nterrupt I RQ Selection 2.8 Power Ma nagemen t Controller PM10 4 (optional) The Power Manage ment Con[...]

  • Page 15

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 14 Tab le 2.1 PM 104 Pin Number and I /O Functions IC3 PIN# PM104 Microcont roller Descr iption (IC3) HE10 4 Function o[...]

  • Page 16

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 15 2.10 HE104 Effici ency and H eat Dissi pation Cal culation The a ve rage efficiency for the +5V output of the HE104 [...]

  • Page 17

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 16 CHA P TER 3: TH EOR Y OF OPERA TION 3.1 Input pow er protect ion Input power i s conne cted to the scr ew te rminal [...]

  • Page 18

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 17 3.3 Switchi ng regulat or, +12VDC A s witching r egulator IC2, generates the +12VDC out put and op erates i n a “ [...]

  • Page 19

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 18 3.5 Filter Ca pacitors At 10kHz and a bove, th e i m pedan ce of filter capacitor s i s essen t ially their effe ct [...]

  • Page 20

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 19 Note: t hat onl y the ESR o f the output cap a ci to r is used i n th e form u la. It i s assum ed th at the capacit[...]

  • Page 21

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 20 A PPE ND IX 1: HE104, +5 V Regulat or Block Dia g ram : 1.1 HE104, +12V, -12V, &-5V Regula t or Block Diagram[...]

  • Page 22

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 21[...]

  • Page 23

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 22 A PPE ND IX 2: A DV A NT A GES OF USING A C TERMINA TION: One of the r e quirements o f e m bed ded el e ctronics is[...]

  • Page 24

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 23 A PPE ND IX 3: I nst allation H int s f or the H E 104 Po w er Supply : 1. T o m i ni m i ze noi se i nduced i nto t[...]

  • Page 25

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 24 (P6KE or 1.5KE ) will not survive the high-energy discharge of a “load dump”. Special aut o m oti ve suppre sso [...]

  • Page 26

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 25 m a xi m u m charge t i m e, n egati ve delta V. The user must set these for the t y pe and si z e of battery to be [...]

  • Page 27

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 26 A vari e ty of te m per ature sensors can be connected including thermistors and conditioned sensors such as LM35s. [...]

  • Page 28

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 27 7. Sample Ba tter y Charg ing Program Listi ng The f o llo w ing program listing is intended for use as a guide to c[...]

  • Page 29

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 28 ‘D1 = 0, D0 = 0 cha n nel 0 in p ut, pin3 of connector CN3 ‘D1 = 0, D0 = 1 cha n nel 1 in p ut, pin4 of connecto[...]

  • Page 30

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 29 Let DIOp =D0 ‘ ne xt bi t of comm and Pulsou t CLK.2 ‘ Act i va te the LT C1594 Low CS 1 ‘ G et ready f or inp[...]

  • Page 31

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 30 Let Bat1_chrg = 0 Main_Batt1 : Low PS U_OnOff ‘ Just m aki ng sur e PSU stays on ! If Bat1_Chr g = 1 then Bat t_Tr[...]

  • Page 32

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 31 Distribute d By:[...]