English dropdown-ico

Troy-Bilt 644H-Bronco manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Troy-Bilt 644H-Bronco, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Troy-Bilt 644H-Bronco one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Troy-Bilt 644H-Bronco. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Troy-Bilt 644H-Bronco should contain:
- informations concerning technical data of Troy-Bilt 644H-Bronco
- name of the manufacturer and a year of construction of the Troy-Bilt 644H-Bronco item
- rules of operation, control and maintenance of the Troy-Bilt 644H-Bronco item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Troy-Bilt 644H-Bronco alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Troy-Bilt 644H-Bronco, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Troy-Bilt service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Troy-Bilt 644H-Bronco.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Troy-Bilt 644H-Bronco item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Operator ’ s Manual Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush - covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should [...]

  • Page 2

    2 TABLE OF CONTENTS FINDING MODEL NUMBER This Operator’s Ma nual is an important part of your new lawn tractor. It will help you assemble , prepare and maintain the unit for best performance. Please r ead and understand wha t it says. Before you start as sembling your new equipment , please locate the model plate on th e equipment and copy the in[...]

  • Page 3

    3 T raining 1. Carefully read this Owner’s Manual, the separate Engine Owner’s Manual, and any other literature you may receive. Be thoroughly familiar with the controls and the proper use of the tiller and its engine. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the tiller. Never allow adults[...]

  • Page 4

    7. Take all possible precautions when leaving the machine unattended. Stop the engine. Disconnect spark plug wire and move it away from the spark plug. Be sure both wheels are in the Wheel Drive position. 8. Before cleaning, repairing, or inspect- ing, stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire an[...]

  • Page 5

    Section 1: Safety 5 Decals For your safety and the safety of others, various safety and operational decals are located on your unit (see Figure 1 below). Keep the decals clean and legible at all times. Contact your local service dealer or the factory for replacements if any decals are damaged or missing. Refer to the separate parts catalog for deca[...]

  • Page 6

    6 W ARNING To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instruc- tions in this manual. Introduction Carefully follow these assembly steps to correctly prepare your tiller for use. It is recommended that you read this Section in [...]

  • Page 7

    7 Section 2: Assembly STEP 2: Attach Handlebar 1. Attach the two legs of the handlebar support (A, Fig. 2-2) loosely to the inner sides of the tiller frame using two 3/8"-16 x 3/4" hex hd. screws (B), two 3/8” flat washers (C) and 3/8"-16 hex locknuts (D). 2. Using using two 5/16"-18 x 1-1/2" hex hd. screws (G), 5/16"[...]

  • Page 8

    8 Section 2: Assembly STEP 4: Install Forward Clutch Cable 1. Carefully unwrap the forward clutch cable (the cable without a knob attached to it) from its shipping position and slide the thin cable wire (T, Fig. 2-4) into the slot in the cable bracket. Push the cable connector (U, Fig. 2-4) up through the hole in the bracket until the groove in the[...]

  • Page 9

    9 Section 2: Assembly Fig. 2-8: Install reverse cable mounting bracket and the reverse clutch cable. 3. Use a cable tie (EE, Fig. 2-9) to fasten the reverse clutch cable to the left side handlebar. 4. Test the function of the reverse clutch cable by pulling the knob out and releasing it. The knob should return to its neutral position (resting again[...]

  • Page 10

    Wheel Drive Pins Each wheel is equipped with a Wheel Drive Pin (A, Figures 3-2 and 3-3) that secures the wheel to the wheel shaft (B). The wheels can be positioned in either a WHEEL DRIVE or a FREEWHEEL mode. Before starting the engine, put both wheels in the WHEEL DRIVE position by inserting the Wheel Drive Pins through the wheel hubs and the whee[...]

  • Page 11

    11 Section 3: Features and Controls 4. FOR WHEEL DRIVE mode (Figure 3-2): Slide the wheel outward and align the holes in the wheel hub (D, Figure 3-2)) and the wheel shaft (B). Insert the wheel drive pin (A) through the wheel hub and the wheel shaft. Secure the wheel drive pin with the hairpin cotter (C) by pushing the hairpin cotter in as far as i[...]

  • Page 12

    12 Section 3: Features and Controls Depth Regulator Lever This lever (G, Figure 3-5) controls the tilling depth of the tines. Pull the lever straight back and slide it up or down to engage the notched height settings. The highest notch (lever all the way down) raises the tines approximately 1- 1/2" off the ground. This “travel” setting all[...]

  • Page 13

    13 Figure 4-1 Section 4 Operation W ARNING Before operating your machine, carefully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’ s Manual, and on the decals on the machine. Failure to follow these instruc- tions can result in serious personal [...]

  • Page 14

    Starting the Engine The following steps describe how to start and stop the engine. Do not attempt to engage tines or wheels until you have read all the operating instructions in this Section. Also review the safety rules in Section 1: “Safety” and the tiller and engine controls information in Section 3: “Features and Controls.” 1. Complete [...]

  • Page 15

    Section 4: Operation Let the tiller move at its own pace and do not push down on the handlebars to try to dig deeper– this takes weight off the wheels, cuts traction, and causes the tines to try and propel the tiller. 5. For reverse motion of the wheels and tines: (a) Look behind and exercise caution when operating in reverse. Do not till while i[...]

  • Page 16

    16 Section 4: Operation T illing Tips & T echniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand. See [...]

  • Page 17

    17 Section 4: Operation T illing Tips & T echniques Clearing the tines Dry grass, stringy stalks or tough vines may become tangled in the tines. Follow these procedures to help avoid tangling and to clean the tines, if necessary. • To reduce tangling, set the depth regulator to maximum depth. • While tilling, try swaying the handle- bars fr[...]

  • Page 18

    18 Section 4: Operation LOADING AND UNLOADING THE TILLER • Before loading or unloading, stop the engine, wait for all parts to stop moving, disconnect the spark plug wire and let the engine and muffler cool. • The tiller is too heavy and bulky to lift safely by one person. Two or more people should share the load. • Use sturdy ramps and manua[...]

  • Page 19

    19 Section 5 Maintenance REQUIRED MAINTENANCE SCHEDULE Before Every Every As PROCEDURE Each 10 30 Noted Use Hours Hours Check engine oil level • And every 5 operating hours Clean engine • ▲ Check drive belt tension • ✝ Check nuts and bolts • ✝ Change engine oil • * Lubricate tiller • Service engine air cleaner system ▲ Check gea[...]

  • Page 20

    20 Section 5: Maintenance TILLER LUBRICA TION Proper lubrication of the tiller is an essential part of maintenance. After every 10 operating hours, oil or grease the lubrication points shown in Figures 5-1 and 5-1A and described below. Use a good quality lubricating oil (#30 weight engine oil is suitable) and a quality general purpose grease (with [...]

  • Page 21

    Section 5: Maintenance B. To Drain the Transmission Gear Oil: The transmission gear oil does not need to be changed unless it has been contam- inated with dirt, sand or metal particles. 1. Drain gasoline from the fuel tank or run the engine until the fuel tank is empty. See “DANGER” statement above. 2. Drain the oil from the engine. 3. Remove t[...]

  • Page 22

    22 Clutch Bail all the way up to the bottom of the upper handlebars, you will need to loosen the belt tension. Also check the belt for cracks, cuts or frayed edges and replace it as soon as possible. • Check belt tension after the first two hours of initial operation (new belt). • Check belt tension after every 10 operating hours. To Check Forw[...]

  • Page 23

    Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. from turning by gripping the upper end of the[...]

  • Page 24

    24 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. ENGINE OIL SERVICE Check the engine oil le[...]

  • Page 25

    25 Section 5: Maintenance TROUBLESHOOTING Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner’s Manual, for th e correct safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer for engine service. Contact your local authorized equipm[...]

  • Page 26

    TR O Y -BIL T TILLER LIFETIME LIMITED W ARRANTY WHAT PRODUCT All Troy-Bilt brand ed rear tine walk-behind tillers with gear drive transmissions. IS COVERED This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the origin al purchaser only. WHAT IS COVERED Troy-Bilt LLC will, at its option, rep[...]