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Troy-Bilt 664D-Pony manual

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Table of contents for the manual

  • Page 1

    Operator ’ s Manual Rear-tine T iller Model 664D—Pony ® Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush - covered or grass-covered land unless the engine ’ s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)[...]

  • Page 2

    2 For more details about your unit, visit our website at www .troybilt.com T ABLE OF CONTENTS Content Page Calling Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    Safety 1 Section 3 The engine exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm. W A R NING This machine meets voluntary safety standard B71.8 – 1996, w hich is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National [...]

  • Page 4

    4 Section 1: Safety 7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Lever to ENGAGE. 8. Before cleaning, repairing, or inspect- ing, stop the engine, remove the ignition key on electri[...]

  • Page 5

    Section 1: Safety 5 4. To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children. 6. Refer to the Maintenance section[...]

  • Page 6

    Assembly 2 Section 6 INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use. It is recommended that you read this Section in its entirety before beginning assembly. INSPECT UNIT Inspect the unit and carton for damage immediately after delivery. Contact the carrier (trucking company) if you find or suspect damage[...]

  • Page 7

    Section 2: Assembly 7 4. With the forward clutch cable (N, Figure 2-4) on the inside of handlebar, position the handlebar ends on the outside of the two mounting tabs (M, Figure 2-3) on the transmission top cover. NOTE: The curved handlebar height adjustment bracket appears as shown in C, Figure 2-3 for non-electric start units. For electric start [...]

  • Page 8

    4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension . 5. When tension is correct, tighten the two jam nuts (B) securely. STEP 5: CHECK TRANSMISSION GEAR OIL LEVEL The transmission was filled with gear oil at the factory. However, be sure to check the oil level at this time to make[...]

  • Page 9

    Features and Controls 3 Section 9 Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner ’ s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury. WARNING INTRODUCTION This Section descr[...]

  • Page 10

    10 Section 3: Features and Controls REVERSE CLUTCH CONTROL The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuvering the tiller only – never engage the tines in the ground while going in the reverse direction. To Operate the Reverse Clutch Control: [...]

  • Page 11

    Operation 4 Section 11 Figure 4-1: Location of main tiller controls. INTRODUCTION Read this Section of the manual thor- oughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in the garden. Find an open, level area and practice using the tiller controls without the tine[...]

  • Page 12

    12 Section 4: Operation ST ARTING THE ENGINE The following steps describe how to start and stop the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section. Also review the safety rules in Section 1: “ Safety ” and the tiller and engine controls information in Section 3: “ F[...]

  • Page 13

    Section 4: Operation 13 (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keep your arm loose. See Figure 4-2. Let the tiller move ahead at its own pace and do not push down on the han[...]

  • Page 14

    14 Section 4: Operation T illing Tips & T echniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand. • [...]

  • Page 15

    Section 4: Operation 15 T illing Tips & T echniques Clearing the tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary. • To reduc[...]

  • Page 16

    16 Section 4: Operation POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil. The first place to begin is with crop re[...]

  • Page 17

    Maintenance 5 Section 17 TILLER LUBRICA TION Proper lubrication of the tiller is an essen- tial part of your maintenance program. After every 10 operating hours, oil or grease the lubrication points shown in Figure 5-1 as described below. Use a good quality lubricating oil (#30 weight engine oil is suitable) and a good quality general purpose greas[...]

  • Page 18

    18 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 19

    Section 5: Maintenance 19 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 20

    20 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 21

    Section 5: Maintenance 21 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 22

    22 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 23

    Section 5: Maintenance 23 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 24

    24 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr[...]

  • Page 25

    Section 5: Maintenance 25 BUMPER — MODEL OEM-290-254 The tubular steel bumper helps to protect the engine from damage. HILLER/FURROWER — MODEL OEM-290-251 The furrower blade attaches to the back of the depth regulator assembly and is used to create rows, trenches and ditches up to 8" deep, depending on soil conditions. The two hiller wings[...]

  • Page 26

    26 Parts List Model 664D HANDLEBAR ASSEMBL Y and CONTROL LEVERS 10 (See page 32, Ref. 47, for attachment screw)[...]

  • Page 27

    Parts List 27 Model 664D REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 1918811 Handlebars (Incl. Refs. 2, 3 & 3A) ....... 1 2 GW-9126 Grip ..................................................... 2 3 777I20938 Decal, Control Panel ........................... 1 3A 777D05553 Decal, Model Name/Logo .................... 1 4 1[...]

  • Page 28

    28 Parts List Model 664D ENGINE, SUPPORT BRACKETS, PULLEYS, BEL TS, BEL T COVER Reverse Clutch Cable 1 2 6 5 7 7 3 4 13 14 15 16 17 16 52 21 25 24 23 8 39 46 20 20 43 53 54 41 44 51 43 44 37 38 47 35 45 45 49 50 40 42 48 12 26 27 3 28 29 30 9 22 18 12 11 20 10 9 8 35 36 (Screw, Ref. 47, secures Forward Clutch Cable – page 30, Ref. 10)[...]

  • Page 29

    Parts List 29 Model 664D ENGINE, SUPPORT BRACKETS, PULLEYS, BEL TS, BEL T COVER 1 ** Engine – standard recoil start ............ 1 ** Engine – electric start ........................ 1 2 1917326 Bracket, Clutch Cable .......................... 1 3 736-0119 Lockwasher – 5/16................................ 6 4 710-0107 Hex Hd. Screw, 5/16-24 x[...]

  • Page 30

    30 Parts List Model 664D TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. If these screws are loosened or removed, they must be replaced with new screws. 1 GW-9621 Oil Seal (Double Lip), Wheel Shaft ...... 2 2 1105620 Pipe Plug, 1[...]

  • Page 31

    Parts List 31 Model 664D MAIN DRIVE SHAFT 1 GW-1714 Bearing, Tapered Roller with Race .... 1 2 GW-20718 Spur Gear .......................................... 1 3 GW-9301 Key, 3/16 sq. x 1 ............................... 1 4 GW-11603 Main Drive Shaft (Drive shaft is one- piece with integral, single-lead, work-hardened front worm, and integral, six-le[...]

  • Page 32

    32 Parts List Model 664D WHEEL SHAFT , ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 GW-9621 Oil Seal .............................................. 2 2 1909950 Retaining Ring (heavy-duty, external) 2 3 GW-1166-1 Shim, 1-1/64 I.D., .062" thick ............ A/R --- GW-1166-2 [...]

  • Page 33

    Parts List 33 Model 664D 1 710-3105 Hex Hd. Screw, 3/8-16 x 1-1/4* .......... 16 2 GW-1270-2A Bolo Tine-single. Right hand tine used on left side of tiller. (Incl. two ea. Refs. 1 and 3) ..................... 8 3 712-0375 Hex Locknut, 3/8-16 ........................... 2 5 710-3096 Hex Hd. Screw, 3/8-16 x 2, Grade 8 .... 2 7 GW-1270-1A Bolo Tine-si[...]

  • Page 34

    34 Parts List Model 664D ROW MARKER A TT ACHMENT ROW MARKER ATTACHMENT – OEM-290-257 (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 DET AIL A 19 20 23 22 21 BUMPER OEM-290-254 (See Detail A) BUMPER A TT ACHMENT[...]

  • Page 35

    Parts List 35 Model 664D ROW MARKER A TT ACHMENT & BUMPER A TT ACHMENT Row Marker Attachment (option) – OEM-290-254 1 1904522001 Main Support & Yoke Assy – complete. (Incl. Ref. No.'s 10,11,12,13,14,15,16,17 & 18).......... 1 2 GW-1594 Marker Blade – blade only ................... 1 3 1904524001 Marker Arm – main arm ......[...]

  • Page 36

    36 Parts List Model 664D HOOD, BRACKET and DEPTH REGULA TOR 1 1917605 Tine Hood (Incl. hood flap and Ref.17) ............................................ 1 2 710-0169 Lockwasher, 3/8.................................. 2 3 GW-2527 Bracket – hood & depth regulator (Incl. Ref. No. 9)............................. 1 4 1186328 Hex Flange Screw, 5/16[...]

  • Page 37

    Parts List 37 Model 664D HILLER/FURROWER A TT ACHMENT HILLER/FURROWER – OEM-290-251 (Viewed from front of tiller) 1 1900771001 Furrower Blade .................................. 1 2 1186098 Carriage Bolt, 5/16-18 x 3/4 .............. 4 3 1177548 Star Washer, External Tooth, 5/16..... 4 4 GW-9902 Plain Washer, 5/16 S.A.E................... 4 5 GW-9[...]

  • Page 38

    38 Notes[...]

  • Page 39

    Notes 39[...]

  • Page 40

    TROY -BIL T TILLER LIFETIME LIMITED W ARRANTY WHAT PRODUCT All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. IS COVERED This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHAT IS COVERED Troy-Bilt LLC will, at its option, repair [...]