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Turbo Air TSR-49SD manual

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Table of contents for the manual

  • Page 1

    Commercial Refrigerator & Freezer Service Manual Solid Door Model No.: TSR-23SD TSR-49SD TSR-72SD TSF-23SD TSF-49SD TSF-72SD[...]

  • Page 2

    1 T ABLE OF CONTENTS 1. FEA TURE CHART 1-1. FRONT VIEW 1-2. SIDE VIEW 2. WIRING DIAGRAM 2-1. REFRIGERATOR (1DOOR) : TSR-23SD 2-2. FREEZER (1DOOR) : TSF-23SD 2-3. REFRIGERATOR (2DOOR) : TSR-49SD 2-4. FREEZER (2DOOR) : TSF-49SD 2-5. REFRIGERATOR (3DOOR) : TSR-72SD 2-6. FREEZER (3DOOR) : TSF-72SD 3. P ART DET AILS 3-1. TOP GRILLE 3-2. REFRIGERATION CO[...]

  • Page 3

    1-1. FRONT VIEW 2 1. FEA TURE CHAR T 1 TOP GRILLE PANEL 2 TOP GRILLE 3 TOP GRILLE FIXTURE 4 DOOR SWITCH 5 DOOR LOCK 6 MAIN PCB 7 TRANSFORMER 8 DISPLAY PCB 9 CONTROL BOARD HOUSING 10 BRAND LOGO 11 DOOR HINGE TOP ASSEMBLY 12 DOOR HINGE SPRING 13 DOOR ASSEMBLY 14 DOOR HANDLE 15 DOOR HINGE BOTTOM ASSEMBLY 16 BOTTOM GRILLE ASSEMBLY 17 CASTER 18 DRAIN PA[...]

  • Page 4

    FEA TURE CHART 1-2. SIDE VIEW 3 l ; zx cv b n m , . / ! @ # $ % 29 DOOR BUMPER 30 DOOR GASKET 31 LAMP BULB 32 LAMP SOCKET 33 EVAPORATOR FAN MOTOR BLADE 34 EVAPORATOR FAN MOTOR 35 EVAPORATOR COIL 36 SUCTION PIPE 37 EVAPORATOR DRAIN PAN 38 EVAPORATOR DRAIN ELBOW 39 DRAIN HOSE 40 SHELF STANDARD 41 LAMP SHIELD 42 EVAPORATOR FAN MOTOR GUARD 43 DUCT (A) [...]

  • Page 5

    2. WIRING DIAGRAM 4 WIRING DIAGRAM 2-1. TSR-23SD WIRING DIAGRAM 2-2. TSF-23SD[...]

  • Page 6

    5 WIRING DIAGRAM WIRING DIAGRAM 2-4. TSF-49SD WIRING DIAGRAM 2-3. TSR-49SD[...]

  • Page 7

    6 WIRING DIAGRAM WIRING DIAGRAM 2-6. TSF-72SD WIRING DIAGRAM 2-5. TSR-72SD[...]

  • Page 8

    7 3. P AR T DET AILS 3-1. TOP GRILLE Door Lock, Switch 3-2. Refrigeration Compartment Cycle Assembly Transformer, Main P.C.B Transformer Harness Door Lock Door Switch Main PCB Suction Pipe Compressor Condenser Fan Motor Assembly Condenser Coil Shroud Condenser Coil Condenser Pipe Condenser Dryer[...]

  • Page 9

    8 P ART DET AILS Drain Pan Assembly Condenser Fan Motor Assembly 3-3. Electrical Box Drain Wicking Bar Drain Pan Condenser Fan Motor Bracket Condenser Fan Motor Blade Power Relay (Comp. Relay) Power Bushing Drain Wicking Pads[...]

  • Page 10

    9 P ART DET AILS 3-4. Door Gasket 3-5. Cooling Compartment Freezer Duct & Refrigerator Duct (TSR-49SD, TSF-49SD, TSR-72SD, TSF-72SD Type) Freezer Evaporator, Fan (TSF-49SD, TSF-72SD) Gasket Evaporator Fan Motor Guard Duct (A) Duct (B) Evaporator Fan Motor Blade Heater Connectors & Sensor Connectors Evaporator Thermal Fuse Evaporator Lamp Co[...]

  • Page 11

    10 P ART DET AILS Freezer Duct & Refrigerator Duct (TSR-23SD, TSF-23SD Type) Freezer Evaporator, Fan (TSF-23SD) Lamp & Fan Motor Connectors Evaporator Fan Motor Blade Evaporator Thermal Evaporator Evaporator Coil Heater F-Sensor Heater Connectors & Sensor Connectors Evaporator Fan Motor Guard Duct (A) Duct (B)[...]

  • Page 12

    11 4. MAIN COMPONENTS 4-1. COMPRESSOR Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD Refrigerant R-134a R-404a R-134a R-404a Voltage 115V / 60Hz 208/230 Comp. Model HBL27YE-1 SK6A1C-H2Y AEA2411ZXA AJA2425ZXA AKA4476YXA CAJ2446Z Part code 3952127G10 3020014540 30200L0100 30200L0200 30200A4700 30206Q3600 Strating type CSR RSIR CSIR CSIR [...]

  • Page 13

    12 MAIN COMPONENTS 4-5. EV A F AN MOTOR Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD Voltage 115V / 60Hz Motor Model IS4420DWSN-2A Part code 3963328120 4-6. CONDENSOR F AN MOTOR Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD Voltage 115V / 60Hz 220V/60Hz Motor Model IS4420DWSG-1 IS4420DWSQ-1 Part code 3963220410 39633220[...]

  • Page 14

    21 6. P AR T -LIST OF SOLID DOOR MODEL Caster CASTER 30265L0200 TP5040-22-HDP CASTER BRAKE 30265L0100 TP5040-22-HDP-TLB Compressor COMPRESSOR RUN CAPACITOR 400EL15130 230V/10µF COMPRESSOR START CAPACITOR 401RD35050 200V/100µF COMPRESSOR 3952127G10 HBL27YE-1 COMPRESSOR 3020014540 SK6A1C-H2Y COMPRESSOR 30200L0100 AEA2411ZXA COMPRESSOR 30200L0200 AJ[...]

  • Page 15

    22 P ART -LIST OF SOLID DOOR MODEL CAPILLARY TUBE (A) 30244Q1000 C1220T L2263 ID ø 3.56 CAPILLARY TUBE (B) 30244Q1100 C1220T L3505 ID ø 2.0 CONDENSER DRYER 30268L0300 C1220T XH-9 50g ø 3.1 CONDENSER DRYER 30268L0400 C1220T XH-9 50g ø 3.5 CONDENSER DRYER 30268Q0100 C1220T XH-9 50g ø 5.0 CONDENSER DRYER 30268Q0210 C1220T XH-9 50g ø 5.0 Condense[...]

  • Page 16

    23 P ART -LIST OF SOLID DOOR MODEL DRAIN PAN 30211J0103 HIPS DRAIN WICKING BAR 30230J0700 PVC-H DRAIN WICKING BAR 30230L0100 PVC-H DRAIN WICKING PADS 30245L1000 PULP T2.5 DRAIN WICKING PADS 30245A0700 PULP T2.5 Evaporator DRAIN CAP 30209L0200 PA-6 EVAPORATOR DRAIN PAN 30211L0501 A1100P-H14 0.8T, WH PAINTING EVAPORATOR DRAIN PAN 30211L0601 A1100P-H1[...]

  • Page 17

    24 P ART -LIST OF SOLID DOOR MODEL DUCT (A) 30269L0304 SUS 304 DUCT (A) 30269L0404 SUS 304 DUCT (A) 30269Q0500 SUS 304 DUCT (B) 30269L0507 SUS 304 DUCT (B) 30269L0606 SUS 304 DUCT (B) 30269Q0400 SUS 304 Top Grille Panel TOP GRILLE PANEL ASSEMBLY 30224L0450 TOP GRILLE PANEL ASSEMBLY 30224L0230 TOP GRILLE PANEL ASSEMBLY 30224L0350 TOP GRILLE PANEL AS[...]

  • Page 18

    P ART -LIST OF SOLID DOOR MODEL BOTTOM GRILLE ASSEMBLY 30224L1400 STS304-HL BOTTOM GRILLE ASSEMBLY 30200Q4100 STS304-HL Lamp LAMP SHIELD 30214L3200 PP MILKY LAMP HARNESS 30227L0900 LAMP BULB 30236L0100 25W/120V LAMP SOCKET 30279L0100 MEDIUM BASE L-124B-PVC Shelf SHELF STANDARD 30220L1001 STS304-2B 0.8T, L=48 ” SHELF CLIP 30220L0900 PA-6 SHELF 302[...]

  • Page 19

    26 7. REPLACEMENT OF MAIN COMPONENTS 7-1. TOP GRILLE P ARTS - MAIN PCB or TRANSFORMER - DISPLAY PCB - DOOR LOCK or POWER SWITCH (ROCKER SWITCH) - DOOR SWITCH A. Unscrew the screw located both sides of top grille panel.[...]

  • Page 20

    27 REPLACEMENT OF MAIN COMPONENTS B. Unscrew the screws located on top of top grille panel.[...]

  • Page 21

    28 REPLACEMENT OF MAIN COMPONENTS C. Unscrew the screws located on bottom of top grille panel. * Caution : When unscrewing, hold the top grille panel. Falling down top grille may cause bruise. D. Place the top grille panel on the top of the cabinet. E. You can replace PCB, Transformer.[...]

  • Page 22

    29 REPLACEMENT OF MAIN COMPONENTS F. Pull out the harness located back of top grille panel. You can separate top grille panel. You can replace power switch(rocker switch), door switches(lamp switch) and control board housing. G. To re-assemble, do reversed in order.[...]

  • Page 23

    30 REPLACEMENT OF MAIN COMPONENTS 7-2. REPLACING DOOR A. Disassemble top grille panel as described section 7-1 A.B.C.D. B. Remove Bottom Grille by unscrewing the four screws located on each side of the Bottom Grille. C. Open the electrical box. Then uncap the door heater wire. (Freezer model only)[...]

  • Page 24

    31 REPLACEMENT OF MAIN COMPONENTS D. The figure of the disassembled top grille panel. E. Unscrew the hinge. F. Unscrew the last screw with pushing the hinge. G. After unscrewing, the hinge will rotate about 90 ˚ (CCW), of itself.[...]

  • Page 25

    32 REPLACEMENT OF MAIN COMPONENTS H. Lift the door and pull out the door heater ’ s lead wire. I. Replace the door with the new one. J. Ready the hinge as below. It is important to set initial position (angle).[...]

  • Page 26

    33 REPLACEMENT OF MAIN COMPONENTS K. Initial position of the hinge must be as below. L. Turn the hinge 90 ˚ CW. This turning causes torsion strength of the bar spring that shuts the door(s) automatically. M. Screw the hinge with pushing it. After installation of the door(s), assemble the top grille panel.[...]

  • Page 27

    34 REPLACEMENT OF MAIN COMPONENTS 7-3. REFRIGERA TION COMP ARTMENT ’ S P ARTS A. Disassemble lamp shield. - LAMP BULB or LAMP SHIELD - EVAPORATOR FAN MOTOR - F/D SENSOR or R/D SENSOR - EVAPORATOR DEFROST HEATER - EVAPORATOR COIL B. Disassemble Duct (A). C. Pull out the lamp harness.[...]

  • Page 28

    35 REPLACEMENT OF MAIN COMPONENTS D. Disassembe duct (B). E. Pull-out the evaporator drain pan heater ’ s leadwire. F. Figure of disassembled refrigeration compartments. In this situation, you can replace fan motor, F/D-sensor, Evaporator coil, ETC.[...]

  • Page 29

    36 G. Replacing evaporator fan motor F-1. Pull out the fan motor ’ s connector. F-2. Unscrew the four screws which located on bottom of fan motor. H. Replacing F/D-Sensor or R/D-Sensor H-1. F-Sensor of Freezer Unscrew as illustrated below and pull-out the F-Sensor from the cover. F-Sensor (Orange Color) REPLACEMENT OF MAIN COMPONENTS[...]

  • Page 30

    37 REPLACEMENT OF MAIN COMPONENTS H-3. R-Sensor of Refrigerator Unscrew as illustrated below and pull-out the R-Sensor from the cover. TSR-49SD TSR-72SD TSR-23SD H-2. D-Sensor of Freezer (Evaporator Defrost Sensor) Disassemble the D-Sensor from evaporator ’ s end plate. D-Sensor (Blue Color) R-Sensor (White Color) R-Sensor (White Color) Unscrew U[...]

  • Page 31

    38 H-5. F/D Sensor or R/D Sensor After unplug each sensor, pull-out the sensor ’ s lead wire. H-4. D-Sensor of Refrigerator Remove the absorber pad at the end of thermo-pipe and pull-out the D-Sensor. D-Sensor (Blue Color) Thermo-Pipe D-Sensor D-Sensor R-Sensor F-Sensor F/D Sensor (F-Sensor : Orange Color, D-Sensor : Blue Color) R/D Sensor (R-Sen[...]

  • Page 32

    39 REPLACEMENT OF MAIN COMPONENTS A. After disassembling the duct(A) and the duct(B), get ready as below for replacing the evaporator defrost heater. B. Pull out the pins from the bottom of the evaporator using the nipper, etc. H. Split the hooks of the evaporator. REPLACING EV APORA TOR DEFROST HEA TER (FREEZER ONL Y)[...]

  • Page 33

    40 REPLACEMENT OF MAIN COMPONENTS D. After removing all pins, disconnect the connectors from the thermal fuse and the main E. Take apart the evaporator defrost heater from the evaporator.[...]

  • Page 34

    41 REPLACEMENT OF MAIN COMPONENTS F. Install the new evaporator defrost heater in original position. G. Pat the evaporator defrost heater with the soft hammer. H. Pinch the hooks of the evaporator.[...]

  • Page 35

    42 REPLACEMENT OF MAIN COMPONENTS I . Assemble the pins in original positions. J. Connect the connectors of the evaporator defrost heater to them of the thermal fuse * NOTE Why is always 115 voltage detected between connectors of the evaporator defrost heater in the main harness? The SNUBBER(located Main PCB) holds two AC power lines simultaneously[...]

  • Page 36

    43 REPLACEMENT OF MAIN COMPONENTS 7-4. CONDENSING UNIT - Condensing units : Compressor, Condenser Fan Motor, Condenser Coil, Condenser Dryer.... - Others : Compressor Power Cord (Relay harness), Main Power Cord, Electrical Box, ETC. A. Disassemble Bottom Grille as described section 7-2. B. B. Unscrew two screws as below. C. Unplug the compressor ?[...]

  • Page 37

    44 D. Pull-out the condensing unit. REPLACEMENT OF MAIN COMPONENTS[...]

  • Page 38

    45 REPLACEMENT OF MAIN COMPONENTS 7-5. REPLACING CABINET FRAME HEA TER (and/or) MULLION HEA TER A. Insert the and edge of ‘–’ type screw driver into the gap between the frame and the frame cover. B. Take apart the frame cover from the frame. C. Separate the frame cover by sliding the screw driver. D. Do just like above instructions in other p[...]

  • Page 39

    46 REPLACEMENT OF MAIN COMPONENTS E. Below picture shows the inlet of the cabinet frame heater toward the electrical box. F. Uncap connectors of the cabinet frame heater. G. Pull out the heater wire from the inlet. H. Insert the new cabinet frame heater wire to the inlet, after surrounding it along the frame.[...]

  • Page 40

    47 REPLACEMENT OF MAIN COMPONENTS I. Assemble the frame cover with the frame. Push and slide the frame cover toward corner. J. Fit the end lines of the frame cover each other. K. Fit the other side of the frame cover, too. L. Pat the frame cover with the soft hammer, etc.[...]

  • Page 41

    48 REPLACEMENT OF MAIN COMPONENTS M. Do like above instructions in other parts (Left side, right side and top side).[...]

  • Page 42

    49 REPLACEMENT OF MAIN COMPONENTS N. Unscrew the screws from the mullion. O. Take apart the mullion cover from the mullion. P. Take care for the mullion heater not to be hurt. (It does not matter, if this heater is out of order).[...]

  • Page 43

    50 REPLACEMENT OF MAIN COMPONENTS S. Pull out the heater wire from the inlet. Q. Pull out the insulator from inside. R. Uncap connectors of the mullion heater.[...]

  • Page 44

    51 REPLACEMENT OF MAIN COMPONENTS U. Change the old mullion heater and install the new one with the gap between wires 1.2 inch. V. Insert the mullion cover(SUS) into the original pisition. T. Pull out the mullion cover(SUS) from the mullion cover (ABS).[...]

  • Page 45

    52 REPLACEMENT OF MAIN COMPONENTS W. Connect the heater wires with the main harness and the electrical box harness. X. Cover the caps on the connection parts and press them tightly.[...]

  • Page 46

    VISION CREATIVE, INC. 중구 남대문로 5가 526 대우재단빌딩 16층 담 당 성기린 님 TEL MODEL TSR-23SD/49SD, TSF-23SD/49SD(영) BUYER 1차 2001.10.20 6차 2001.12.15 2차 2001.10.24 7차 2001.12.18 일 정 3차 2001.11.2 8차 2001.12.20 4차 2001.11.6 9차 2001.12.27 5차 2001.12.5 10차 제 판 한(2002.1.11) 인 인 쇄 쇄 고 고 [...]