U-Line ULN-98 manual

Enter tain with U-Line Elegance Ser vice Manual 2010 www .u-line .com SP 18 ULN-95 Icemak er ULN-98 Icemak er ULN-SS1095 Icemak er U-CO29F U-CO29A ULN-29R U-1075BEV U-1075WC U-CO1175 BI-2115 AD A15IM[...]

1-1 Section 1 - General Information INTR ODUCTION Three generations of pride an d quality manufact uring and design impr ovements ar e built into all U-Line products. The result: U-Line leads the m ark et wit h innovativ e technology and superior craftsmans hip. This manual contain s specific instructions for ser vicing the U- Line Products which i[...]

1-2 Section 1 - General Information T ABLE OF CONTENTS SECTION 1 - GENERAL INFOR MATION Introduction .......... .............................................. ......................................... ................. .............. .................................. 1-1 Potential Problems With HFC-134A ............. ..............................[...]

1-3 Section 1 - General Information SAFETY PR ECAUTIONS IMPORT ANT IMPORT ANT PLEASE READ all instruction s completely befor e attempting to service the unit. • Pr oper installation pr ocedures must be follo wed if this unit is being initially instal led, or is mo ved to a ne w location after being in ser vice. An INST ALLA TION GUIDE for y our u[...]

1-4 Section 1 - General Information U-LINE CORPORATION LIMITED W ARRANTY U-Line Corporation warrants each U-Line product to be fr ee fr om defects in materials and workmanship for a peri od of one year fr om the date of purchase; and war rants the sealed system (consisting of the compressor , the condenser , the evapor ator , the hot gas bypass val[...]

1-5 Section 1 - General Information PRODUCT LIABILITY POLICY Field ser vice technicians ar e author ized to make an initial assessmen t. If in the ser vicer’ s judgment the damage is the result of a pr oduct defect, the prod uct would be r e mov ed and re turned to U-Line in an unalter ed condition. The dealer would then be authoriz ed to permane[...]

1-6 Section 1 - General Information SERIAL NUMBER F ORMAT The serial number is divided into four segments. A typical serial number is 089469-01-0002. The first tw o digits of the first segment, 08, r epresents the year the unit was made. The next four digits of the first segment, 9469, represent the shop order number . Order number 9469 is assigned[...]

1-7 Section 1 - General Information P AR TS LISTING Ho w to Order Replacement P ar ts 1. Refer to Service Par ts and locate the illustration(s) for the model you ar e ser vicing. 2. Loca te the desired p art to be ser viced and note the item number assigned to it. 3. Locate the item num ber within the parts list. Note the full description and the c[...]

1-8 Section 1 - General Information This pag e int entionally left blank.[...]

2-1 Section 2 - T r oubleshooting CUSTOMER CALL GUIDE U-Line’ s warranty does not cov er customer education calls. It has been reported tha t as high as 50% of all ser vice calls performed ar e customer education calls. The following guide has been develop ed to help answer fr equently ask ed questions. It can be used by persons scheduling ser vi[...]

2-2 Section 2 - T r oubleshooting REFRIGERATION SYSTEM DIA GNOSIS GUIDE System Condition Suction Pressure Suction Line Compressor Discharge Condenser Capillary Tu b e Evaporator W attage Normal Normal Slightly below room temperature V ery h ot V ery hot Warm Cold Normal Overcharge Higher than normal V ery co ld may frost heavily Slightly warm to ho[...]

2-3 Section 2 - T r oubleshooting ICE MAK ER DIAGNOSIS FLO W CHAR T DOES THE UNIT REFRIGERA TE? Sealed System Leak Electrical Failure Compressor Failure Fan Motor F ailure Defrost System F ailure Low V oltage V oltage Drop Wiring T emperature Control F ailure W ater Adjustment Bin Switch F ailure NO NO EVER YWHERE INTERMITTENT A T 3:00 YES NO A T 1[...]

2-4 Section 2 - T r oubleshooting T ROUB LESHOOTING DANGER Ne ver attempt to r epair or perf orm maintenance on the un it until the main electrical pow er has been disconnected from the unit Additional specif ic troubleshooting info rmation can be found in Theory of Operation - Section 3, under the appl icable model. Cause Remedy Will not eject ic [...]

2-5 Section 2 - T r oubleshooting Lo w ice production. 1. Control set to o cold. 2. Fan motor stalled. 3. Ice cubes too large. 4. Dir ty condenser . 5. Bypass valve stuck ope n (Frost Fr ee units only). 1. Adjust contr o l warmer (counter clockwise). 2. Re place fan motor . 3. Lowe r water f ill adjustment. 4. Cl ean condenser . 5. Re place bypass [...]

2-6 Section 2 - T r oubleshooting W ater leak (under unit). 1. W ater supply line lea king at solenoid valve in let. 2. W ater line leaking at sole noid valve outle t. 3. W ater line lea king at fill tub e . 4. Defrost drain line no t in drain pan. 5. Crack in water line. 1. Tighten fitting or r eplace fitting gask et and/or fitting. 2. Replace wat[...]

3-1 Section 3 - Ser vice and Repair REFRIGERATION SYSTEMS Normal V apor/Compr ession Cycle Refrigeration • Refrigerant is pumped fr om the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cool s in the high pressur e condenser , the vapor condenses to li quid. During this pha se change, a grea t amou[...]

3-2 Section 3 - Ser vice and Repair Frost Fr ee Refrigeration COOLING MODE • Bypass solenoid closed. • Evaporator fan operating. • Refrigerant flows thr ough capillary tubes. • Normal vapor/compression cycle r efrigeration (see page 3- 1). DEFR OST MODE • Bypass solenoid valve open. • Refrigerant flows thr ough bypass system. • V apor[...]

3-3 Section 3 - Ser vice and Repair Figur e 3. F rost F ree Air Flo w Air flow in at e vaporator b lade Air passes though fin tube e vaporator Condensate drains do wn past the e vaporator , into drain pan, and into condensate pan through drain hose . The drain trough is w ar med during defrost by contact with e vaporator fins . On U-CO29F model, dr[...]

3-4 Section 3 - Ser vice and Repair COMPR ESSOR/ELECTRICAL SPECIFICATIONS Compr e ssor Pins T o measur e star t winding r esistance , measure across the C-S pins. T o measur e run winding resistance, measure acr oss the C-R pins. Thes e pins should nev er measure an y resistanc e to ground. This w ould indicate a shorted compressor . Models ULN-95,[...]

3-5 Section 3 - Ser vice and Repair MODELS U-1075BEV , U-1075WC, 29R- Figure 6 EMI30HER Start win ding r esista nce21.2 OHMS EMI30HER Run windin g resistance7.9 OHMS Figure 6. Electrical Rela y and Overload Pr otector Models U-1075BEV , U-1075WC, 29R C S R O VERLO AD PRO TECT OR ST ARTING RELA Y CAP A CIT OR RELA Y CO VER UL183-3.1[...]

3-6 Section 3 - Ser vice and Repair ICE MAK ER OPERATING CYCLES Fr eez e Cycle ( Fi gure 7 ) • T emperature contr ol terminals 2 and 3 are closed. • Po wer to the compressor . • Po wer to the condenser fan. Figur e 7. Freez e Cycle Har v est-1 Cycle ( Figur e 8 • T emperature contr ol terminals 2 and 3 ar e open - 2 and 1 close. • No pow[...]

3-7 Section 3 - Ser vice and Repair Har v est-2 Cycle ( Figur e 9 ) • Ice mak er ejector blades r each approxi mately 2:00 position and cam depresses the hold switch. Po wer goes thr ough the hold switch to the ice mak er motor and mold heater . • Ejector blades s tall on ice and ice mak er motor pulsates until mold heater warms and ice r eleas[...]

3-8 Section 3 - Ser vice and Repair ICE MAK ER OPERATING CYCLES (U-CO29F MODEL) Note: The refrigeration system operate s independentl y of the ice mak er . This is a ne w design for U-Line. All other U-Line ice mak ers use a double thro w control system where the unit is either in a freeze m ode or har vest mode. In the U-CO29FF , the refrigeration[...]

3-9 Section 3 - Ser vice and Repair T EMPERAT URE CONTR OL SPECIFICATIONS Double Thr o w Ice Maker Thermostat Numbers 4548, AR-19-12, 2636, 2690, 2691, 2717, 2783, 27 82, 2781, 2780 These temp erature contr ols a r e double thro w , sin gle pole contr ols. The sensing tube is inserted into the ice mak er mold and senses mold tem perature. After ice[...]

3-10 Section 3 - Ser vice and Repair LIMIT SWITCH SPECIFICATIONS • Normall y closed Bi -metal switch • Open temperature: 104°F • Close temperatur e: 83°F The function of this switch is to open in the ev ent of an ov erheating condition. This bi-m etal thermostat is normally closed and does not initiate the ice har vest cycle. The ice har v [...]

3-11 Section 3 - Ser vice and Repair REPLACING ICE MAK ER ASSEMBLY (CO29F ONLY) 1. Unplug the unit fr om the main pow er source. 2. Di sconnect ice maker wire harness at plug (1). 3. Remove control capilla r y tube fr om sensing tube on ice mak e r assembly (2). 4. Remov e water inlet tube. 5. R em ove fro nt c ove r ( 3) . 6. Adva nce the ejector [...]

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4-1 Section 4 - P ar ts 220 V OLT CON VERSION LIST All models listed in this manual are equipped to run on 110/115 volt. This document is a conv ersion list for the applicable 220 v olt parts for the follo wing models: •U L N - S P 1 8 •U L N - 9 5 •U L N - 9 8 • SS-1095 • U-CO29A • U-CO1175 110V P/N 220V P/N Description 5263-S 5195 Fan[...]

4-2 Section 4 - P ar ts U-LINE ICE MAK ER ASSEMBLY[...]

4-3 Section 4 - P ar ts U-LINE ICE MAK ER ASSEMBLY U-Line no longer offers i ndividual ice maker parts for r eplacemen t. If ther e is a defect in the ice mak er assembly , you ha ve th e cho ice of repl acing the face plate assembly or the complete ice mak er assembly . IMPORT ANT Ice Mak er assemblies vary from model to model . Y ou must use the [...]

4-4 Section 4 - P ar ts MODEL SP18 28 27 14 6 15 19 21 20 22 23 24 25 26 30 29 31 2 1 6 7 5 3 4 8 9 10 13 12 11 18 16 17[...]

4-5 Section 4 - P ar ts MODEL SP18 Item P ar t No. Black P ar t No. White Description 1 SP18B-TRA VELPIN SL V -TRA VEL-PIN T ra vel Pin Assembly 2 31476-BLK 31476-SS Pin only 3 402 402 Ice Make r Assembly 150 150 Face Plate Assembly (See page 2) 4 SP18B-FRAME SP18-FRAME T rim frame (includes riv ets) 5 11698-SSB-S 11698-SS-S Hinge Assembly , top (i[...]

4-6 Section 4 - P ar ts MODEL ULN-95 (1 OF 2) BI95B, BI95WH, BCM95 4 5 12 13 2 3 11 1 9 10 8 6 7 14 24 16 15 17 18 20 21 26 22, 23 24 25 27 29 31 30 32 33 21 19 28 34[...]

4-7 Section 4 - P ar ts MODEL ULN-95 (1 OF 2) BI95B, BI95WH, BCM95 I t em Pa r t No. Pa r t No. Pa r t No. D e sc r i pt i o n BI95B BI95WH BCM95 1 2053 2053 2053 On/Off switch 2 31489-1-BLK 31489-1-KIT 31489-1-BLK Door han dle 3 31493-1-GR Y 31493-1-WHT 31493-1-GR Y Gask et, door 4 11697-ST -BLK 11697-ST -KIT 11697 -ST -BLK Hinge, top 5 11695-S-BL[...]

4-8 Section 4 - P ar ts MODEL ULN-95 (2 OF 2) BI95BTP , WH95TP , SS95 4 5 12 13 2 3 11 1 9 10 8 6 7 14 24 16 15 17 18 20 21 26 22, 23 24 25 27 29 31 30 32 33 21 19 28 34[...]

4-9 Section 4 - P ar ts MODEL ULN-95 (2 OF 2) BI95BTP , WH95TP , SS95 I t em Pa r t No. Pa r t No. Pa r t No. D e sc r i pt i o n BI95BTP WH95TP SS95 1 2053 2053 2053 On/Off switch 2 31489-1-BLK 11777 31489-1-BLKDoor handle 3 31493-1-GR Y 31493-1-WHT 31493-1-GR Y Gask et, door 4 11698-SSB-S 11698-SS-S 11698-SSB-S Hinge, top 5 11696-SSB-S 11696-S-KI[...]

4-10 Section 4 - P ar ts MODEL ULN-98 BI98B, BI98WH, SS98 4 12 31 30 26 20 19 28 5 13 3 11 21 29 6 24 10 2 8 9 7 14 22, 23 18 25 16 15 17 27 32 33[...]

4-11 Section 4 - P ar ts MODEL ULN-98 BI98B, BI98WH, SS98 I t em Pa r t No. Pa r t No. Pa r t No. D e sc r i pt i o n BI98B BI98WH SS98 1 2053 2053 2053 On/Off switch 2 31489-2-BLK 31489-2-KIT 31489-2-BLK Door han dle 3 31493-2-GR Y 31493-2-WHT 31493-2-GR Y Gask et, door 4 11697-ST -BLK 11697-ST -KIT 11698 -SSB-S Hinge, top 5 11695-S-BLK 11695-S-KI[...]

4-12 Section 4 - P ar ts MODEL SS-1095 16 15 17 27 31 30 4 12 31 13 5 19 28 26 22, 23 24 25 21 32 35 24 34 10 8 11 2 3 6 9 29 29A 18 7 23 22 20 14 1 33 32[...]

4-13 Section 4 - P ar ts MODEL SS-1095 Item P ar t No . Description 1 2053 On/Off switch 2 14206-S Door handle 3 31493-1-GR Y Gaske t, door 4 11698-SS-S Hinge , top 5 11696-SS-S Hinge , bottom 6 80-29017-02 Grille, flush with door 80-29017-01 Grille, flush with cabinet & no frame 7 2628-S Condenser Assembly 8 402 Ice Make r Assembly 150 Face Pl[...]

4-14 Section 4 - P ar ts Model U-CO29F (1 of 2) MODEL U-CO29F 17 16 8 2 5 4 3 9 10 11 12 13 14 15 20 26, 27 23 18 19 22 21 50 47 48 49 32 31 43 46 30 28 29 6 7 37 38 39 24 25 44 45 33 35 34 36 40 41 42 1 51[...]

4-15 Section 4 - P ar ts MODEL U-CO29F (1 OF 2) Item Part No. Black Pa rt No. White Description 1 80-35003-S 80-35003-S Fr eezer Housing Assembly 2 26069-S 260 69-S Freezer Door Assembly 3 12013-S 120 13-S Hinges, freezer door 4 42135 42135 Spring, hinge , fr eezer door 5 42157 42157 T ape , hinge , freezer door 6 40010-09 40010-09 Glass shelf 7 31[...]

4-16 Section 4 - P ar ts MODEL U-CO29F (2 OF 2) 17 16 8 2 5 4 3 9 10 11 12 13 14 15 20 26, 27 23 18 19 22 21 50 47 48 49 32 31 43 46 30 28 29 6 7 37 38 39 24 25 44 45 33 35 34 36 40 41 42 1 51[...]

4-17 Section 4 - P ar ts MODEL U-CO29F (2 OF 2) Item Part No. Blac k Part No. White Description 31 41125 41125 Foot, cabinet 32 2053 2053 On/Off switch 33 2552A 2552A W ater valve 34 41826 41826 Fitting, brass, 90° 35 41254 41254 Plastic Nut & Slee ve Assembl y 36 404FF 404FF Fill T ube Assembly 37 5300 5300 Fan motor 38 5428 5428 Fan blade 39[...]

4-18 Section 4 - P ar ts MODEL U-CO29A 37 6 3 1 4, 5 15 11 12 13 10 20 19 14 24 25 26 27 33 32 28 29 18 17 31 22 36 35 23 21 30 CO29A 34 16 15 3 2 8 7 9 38 1[...]

4-19 Section 4 - P ar ts Item U-CO29B-03 U-CO 29WH-03 U-CO29B-00 U-CO29WH-00 Description 1 11957-S 119 57-S 11957-S 11957-S Flap Door Assembly 2 31463 31463 31463 31463 Clamp, flap door 3 31434-1 31434-1 31 434-1 31 434-1 Sn ap riv ets 4 40010-09 40010-09 40010-09 40010-09 Glass shelves 5 31443-6 31443-6 31443-6 31443-6 T rim, shelf front 6 402-29/[...]

4-20 Section 4 - P ar ts MODEL ULN-29R 9 10 11 1 2 3, 5 4 12 6 7 8 13 14 15 16 17 21 22 24 25 29 35 18 26 27 33 34 23 28 19 20 32 30 31[...]

4-21 Section 4 - P ar ts MODEL 29R Item P ar t No. Black P ar t No . White Description 1 31391 31391 Drain trough 2 41885 41885 Scr ews 3 40010-08 40010-08 Glass shelf, no logo 4 25032-4 23052-4 T rim, rear , glass shelf 5 40010-07 40010-07 Glass shelf, with logo 6 11508 11508 Funnel drain cup 7 31578 31578 W asher , drain tube 8 31579 31579 Drain [...]

4-22 Section 4 - P ar ts MODEL 1075BEV 6 7 9 8 10 5 11 13 17 15 16 12 2 3 1 40 32 30 31 29 39 37 36 38 35 34 33 14 18 22 23 3 4 19 20 21 15 28 27 26 25 24 42 41[...]

4-23 Section 4 - P ar ts Item P ar t No . Description 1 80-17105-03 Door Assembly (Field Re versable ) 2 23050-01 Door handle 3 31493-4-BLK Gask et, door 4 23051-01 Nameplate 5 40010-16 Glass shelf 6 11988-03 W ood Front 7 20041 Scre w 8 42106 Scr ew (used on w ood only) 9 23026-03* Slide 10 18066-01 Wine Rack Assembly 11 25032-02 Shelf trim, rear [...]

4-24 Section 4 - P ar ts MODEL 1075WC 34 33 41 38 37 40 39 35 36 9 10 12 11 5 1 4 3 15 6 7 13 8 19 20 24 25 31 26 27 29 28 30 32 44 43 3 22 23 18 2 16 14 21 18 17 42[...]

4-25 Section 4 - P ar ts Item P ar t No . Description 1 80-17110-03 Door Assembly Field Rev ersab le 2 23050-01 Door handle 3 23051-01 Nameplate 4 31493-4-BLK Gask et, door 5 11988-03 W ood fr ont 6 4816 Screw 7 42106 Screw (used on w ood only) 8 23026-03-S* Slide Assembly (set of 2) 9 18066-01 Wine Rack Assembly 10 31579 Drain tube 11 11508 Drain [...]

4-26 Section 4 - P ar ts 39 10 9 11 18 17 3 2 1 8 4 5 6 7 22 21 10 16 23 19 20 33 24 25 36 37 38 34 35 26 27 28 29 31 30 32 12 13 14 15 43 41 42 45 44 40 U-CO1175 (P A GE 1 OF 2)[...]

4-27 Section 4 - P ar ts Item P ar t No. Black P a rt No. Description Stainless Steel 1 11957-S 11957-S Flap Door Assembly 2 31463 31463 Clamp, fla p door 3 31434-1 31434-1 Snap rive t 4 40010-10 40010-10 Glass shelf 5 40010-11 40010-11 Glass shelf, wide 6 31443-8 31433-8 T rim, front, glass shelf 7 31443-9 31433-9 T rim, front, glass shelf, wide 8[...]

4-28 Section 4 - P ar ts 39 10 9 11 18 17 3 2 1 8 4 5 6 7 22 21 10 16 23 19 20 33 24 25 36 37 38 34 35 26 27 28 29 31 30 32 12 13 14 15 43 41 42 45 44 40 U-CO1175 (P A GE 2 OF 2)[...]

4-29 Section 4 - P ar ts Item P ar t No. Black Part No. Description Stainless Steel 24 41319 41319 Leg, leveling 25 2053 2053 On/Off switch 26 2552A 2552A W ater valve 27 41826 41826 Fitting, brass, 90° 28 41254 41254 Plastic Nut & Sleeve Assembly 29 404FF 404FF Fill T ube Assembly 30 5263-S 5263-S Fan motor 31 5188 5188 Fan blade 32 2905 2905[...]

4-30 Section 4 - P ar ts 11 9 8 5 3 1 2 4 6 7 10 20 13 14 15 18 28 17 19 12 16 21 22 30 29 24 27 25 26 32 31 34 35 33 2 MODEL BI-2115[...]

4-31 Section 4 - P ar ts item P a rt No. B lack Part No. White P a rt No. De scription Stainless Steel 1 11964-01 11964-01 11964-01 Back panel 2 80-17073-01 80-17073 -02 80 -17073-03 Door Assembly , RH Hinge N/A N/A 80-17073-13 Door Assembly , LH Hinge 3 80-10050-01-S 80-10050-02-S 80-10050-03-S Evaporator/Cabinet Assem bly 4 402-B12015 402-B1 2015[...]

4-32 Section 4 - P ar ts 31 24 23 30 2 8 29 21 20 25 26 1 X 1 X 1 X 1 8 4 5 10 11 9 17 14 12 13 10 18 27 19 32 33 MODEL ADA15IM[...]

4-33 Section 4 - P ar ts Item Part No. Black Part No. Description Stainless Steel 1 11964-01 11964-01 Back Panel 2 402-BI2015 402-BI2015 Ice Maker Assembly 150 150 Face Plate Assembly (see page 2-) 3 31430 31430 Ice Buck et 4 23029 23029 Nameplate 5 31447-BLK 31447-Blk Hole Plug 6 31604-GR Y 31604-GR Y D oor Gask et 7 41604 N/A Handle Scre ws 8 260[...]

4-34 Section 4 - P ar ts This pag e intent ionally left b la nk[...]

5-1 Section 5 - Wiring Diagr a ms COMBO 29FF WIRING DIAGRAM 42180 rev. D EMBRACO WHITE BLUE COMPRESSOR ICEMAKER CONTROL BLACK WHITE POWER CORD ASSEMBLY GREEN GROUND BLACK-HOT (SMOOTH) BLACK-NEUTRAL (RIBBED) WHITE BLACK OVERLOAD BLACK ROCKER SWITCH FREEZER CONTROL BLACK BLACK PURPLE RED YELLOW BROWN WHITE BYPASS VALVE TIMER EVAP FAN WATER VALVE BLAC[...]

5-2 Section 5 - Wiring Diagrams U-CO29A, CO1175A, BI2115 , ADA15IM - 115 VOLT ULN-29R - 115 VOLT[...]

5-3 Section 5 - Wiring Diagr a ms 1075BEV, 1075WC - 115 VOLT[...]

5-4 Section 5 - Wiring Diagrams ULN-95, ULN-98, SP18 & 22-1095 - 220 VOLT CO-29A, CO1175, BI211 5, ADA15IM - 220 VOLT[...]

F or Ever y Room There is a U-Line ® ABOUT U-LINE Building on 45 y ears, U-Line has captivated those with an appr eciation for the finer things with exceptional design, inspired inno vations and atte ntion to ev en the smallest details. U-Line is synony mous with premium built-in under counter ice making, refrigeration and wine storage appli- ance[...]