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Ultimate Products SGX manual

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Table of contents for the manual

  • Page 1

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  • Page 2

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 1 - - INDEX - A. INSTALLATION INSTRUCTIONS 2 1. TECHNICAL DATA (a) General Information (b) ER - Series heating Models (or GX, CW, AL, SC) (c) Typical Arrangement of Heater 2 – 4 2. PACKAGING AND SHIPPING 4 – 5 3. MOUNTING CLEA[...]

  • Page 3

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 2 - WARNING: Improper installati on, adjustment, alteration, service or maintenance can cause property damager, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servi[...]

  • Page 4

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 3 - Pipe Capacities For Propane and Natural Gas Pipe Capacities Fo r Propane in Thousands of BTUs P er Hour For pressure drop of 0.5” W.C., based on low - pressure piping based on 6 oz. per sq. in. pressure. Based on one Cubic F[...]

  • Page 5

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 4 - A.2 PACKAGING AND SHIPPI NG INFORMATION See A ppendix ‘A’ for assembly drawings. Materials lists with part numbers and descriptions for each part will accompany each shipment. Heaters include: Burner/C ontrol Radiant Tubes[...]

  • Page 6

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 5 - A.2 PACKAGING AND S HIPPING INFORMATION (CONT.) Options: Fresh air Intake (Mounted to Burner/Control) Fan Vent Adapters - Vertical and Horizontal Thermostat Flexible Gas Connector Ball Valve Vent Hoods Hanging Assembly (chain,[...]

  • Page 7

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 6 - A.3 MOUNTING CLEARANCES (CONT.) MOUNTING HEIGHT ABOVE FLOOR Mounting Position 40,000 – 75,000 B.T.U 100,000 – 130,000 B. T. U. 150,000 B. T. U Horizontal Recommended Minimum 14 ft 12ft 16ft 14ft 18ft 16ft Inclined Recommen[...]

  • Page 8

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 7 - A.5 INSTALLATION Heater units: At this point raise the tube assembly into position and sus pend from previously fixed chains (9 gauge min. galvanized welded link construction), or attach to wall mounting brackets. Wall mountin[...]

  • Page 9

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 8 - A.6 GAS CONNECTION The gas connection on the heater is ½” NPT external thread. Injector sizes and manifold pressure for the burner are shown in the attached table for all heater units. The gas supply piping and connections [...]

  • Page 10

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 9 - Model Designation Air Inlets (Inches/ Millimeters) Natural Gas Orifice Liquid Petroleum Orifice Input KW B T U/HR Model Tube Configuration Tube Dia. (In) Burner Intake (in. / M.M.) Fan Inlet (in. / M.M.) Injector Diameter (i n[...]

  • Page 11

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 10 - A. 7 ELECTRICAL CONNECTION (a) Burner/Control Internal Wiring I MPORTANT: A ll electrical work should be done by a qualified electrician in accordance with the National Electrical Code ANSI/NFPA 70. Supply: 120 V, 60 H z , si[...]

  • Page 12

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 11 - A. 7 ELECTRICAL CONNECTION (CONT.) The electrical supply to the heater is by three wires: live, neutral and ground connections. It is recommended that the supply cable be in metallic conduit to the 3/4'” hole provided.[...]

  • Page 13

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 12 - A. 8 VENT REQUIREMENTS AND DETAILS (1) UNVENTED UNITS : Heaters may be installed without a flue providing the governing building codes ar e met and that consideration is properly given to possibilities of condensation on cold[...]

  • Page 14

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 13 - A. 8 VENT REQUIREMENTS AND DETAILS (CONT.) Flue joints should be sea led using RTV high temperature sealant and secured using at least three (3) sheet metal screws. Should condensation occur flue should be shortened or insula[...]

  • Page 15

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 14 - A.10 INSTALLATION CHECK OUT AND START UP Inspect installation and ensure that it has been carried out in accordance with these instructions. Ensure that electrical and gas supplies a re isolated. The gas supply should be purg[...]

  • Page 16

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 15 - A.10 INSTALLATION CHECK OUT AND START UP (CONT.) To shut down the heater, switch off the power supply to the system. Automatic control of the heater or a series of heater s may be achieved by incorporating thermostats, time s[...]

  • Page 17

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 16 - B. SERVICE AND MAINTENANCE INSTRUCTION S B.1 SERVICING INSTRUCTIONS Under normal working conditions, it is recommended that the Ultimate Products Heater shou ld be serviced annually. In exceptionally dirty or dusty conditions[...]

  • Page 18

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 17 - E. BURNER NER/ELECTRODE ASSEMBLY – Inspect the burner/electrode assembly by removin g the six screws securing the combustion chamber cover plate to top of control box, taking care not to damage the sealing gasket. Remove th[...]

  • Page 19

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 18 - B. 3 REPLACEMENT OF COMPONENTS WARNING: TURN OFF GAS AND ELECTRICAL SUPPLIES BEFORE STARTING REPAIR WORK. A. TO REPLACE ANY COMPONENTS IN THE BURNER/CONTROL ASSEMBLY – This assembly should be removed from the heater by disc[...]

  • Page 20

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 19 - F. TO REPLACE THE BURNER/CONTROL UNIT – Remove the control housing cover. After observing their positions, disconne ct the wires to the burner control unit. Remove the screws securing the burner control unit to the base of [...]

  • Page 21

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 20 - USER INSTRUCTIONS ULTIMATE PRODUCTS TUBULAR RADIANT HEATERS Ultimate Products is the distributor of a series of tubular infrared heaters designed for overhead heating of industrial and commercial buildings. Individual heating[...]

  • Page 22

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 21 - SERVICING To ensure continued efficien t and safe operation it is recommended that the heater be serviced regularly by a qualified person, e.g. every year in normal working conditions but in exceptionally dusty or polluted co[...]

  • Page 23

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 22 - Appendix A[...]

  • Page 24

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 23 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 24 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 25 -[...]

  • Page 27

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 26 - LEGEND 0.25 BSSR 0.25” INSULATED FEMALE RECEPTACLE 1.0 BTL 1.0mm 2 NON - INSULATED BOOTLACE TERMINAL 2BA RSE 2BA RED SHROUDED EYELET 0 .187 BSSR 0.187” INSULATED FEMALE RECEPTACLE 0.25 NIFR 0.25” NON - INSULATED FLAG TE[...]

  • Page 28

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 27 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 28 -[...]

  • Page 30

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 29 - Wiring Schematic (Part #: S - 0500A)[...]

  • Page 31

    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 30 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 31 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 32 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 33 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 34 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 35 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 36 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 37 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 38 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 39 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 40 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 41 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 42 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 43 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 44 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 45 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 46 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 47 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 48 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 49 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 50 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 51 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 52 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 53 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 54 - APPENDIX ‘B’[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 55 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 56 -[...]

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    2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 57 -[...]