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United States Stove AIR manual

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Table of contents for the manual

  • Page 1

    ASSEMBL Y INST ALLA TION OPERA TION REP AIR P AR TS CAUTION IMPROPER INSTALLATION READ ALL INSTRUCTIONS CAREFULLY MAY VOID YOUR WARRANTY BEFORE STARTING THE INSTALLATION SAVE THIS MANUAL FOR OR OPERATING THE FURNACE FUTURE REFERENCE FOR PARALLEL INSTALLATION WITH EXISTING AIR, GAS OR OIL FIRED FURNACE OR FOR INSTALLATION AS A CENTRAL FURNACE DO NO [...]

  • Page 2

    CONGRA TULA TIONS! Y ou'v e purchased one of America's Finest W ood Bur ning Heaters. By heating with wood and coal, y ou're helping CONSER VE AMERICA'S ENERGY! W ood is our Rene wab le Energy Resource. Please do your par t to preser v e our wood supply . Plant at least one tree each y ear . Future generations will thank you. NO[...]

  • Page 3

    Y our Fur nace has the f ollowing labels . Read and obey all labels . DANGER: RISK OF FIRE OR EXPLOSION DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. W ARNING: FIRE HAZARD DO NO T operate with fire draft e xceeding .06 inches w .c. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other combust[...]

  • Page 4

    Rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. The installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Al[...]

  • Page 5

    How The Furnace Functions PARALLEL INSTALLATION: The design is such that when the blower comes on, the blower will only come on when the temperature in the plenum has reached the setting on the blower control. This is to insure that there is sufficient warm air in the system to make it efficient for the unit to operate. When the central system ther[...]

  • Page 6

    1303 DIMENSIONS Shown in Fig. 1 are the dimensions of the furnace. 6 20 36 3/8 32-1/8 2 30 - 9/16 41 Fig. 1[...]

  • Page 7

    1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. See Fig. 2. 2. The unit will require installation with the following [...]

  • Page 8

    Chimney Connection MASONR Y CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connecti[...]

  • Page 9

    Rules for Connector Pipe Installation 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. steel pipe and elbows for connection to chimney.[...]

  • Page 10

    Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: BLOWER AND BLOWER CONTROLS ELECTRICAL CONNECTIONS 1 . Remove all parts from inside the furnace and inspect for damage. Including the firebrick, as some damage could have occurred during shipment. 2 . Place base assembly in area where fu[...]

  • Page 11

    Model 1303 Wiring Diagram 11 LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR FAN "ON" INDICATOR LIMIT INDICATOR Honeywell LIMIT SWITCH R1 R2 G W 110 VAC, 60 HZ. GROUND G B W ELECTRICAL JUNCTION BOX M1 M2 BLOWER MOTOR IMPORTANT: POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGRADE. POWER CORD[...]

  • Page 12

    Installation Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 8" outlets away from the furnace, or it will not function properly. 1. This installation must be done by a qualified heating equipment installer. 2. The installation is to be[...]

  • Page 13

    1 23466 Cabinet Left Side 1 2 23464 Cabinet Back Panel 1 3 88032 Flue Collar Gasket 1 4 40246 Flue Collar 1 5 22761 Flue Collar Ring 1 6 83086 Flue Collar Mounting Bolts 1/4-20x3/4" 4 83227 Flue Collar Mounting Bolts 1/4-20x1" 2 7 83250 Flue Collar Mounting Nuts 1/4-20 kep nut 1 8 23462 Cabinet Top Panel 1 9 23465 Cabinet Right Side 1 10 [...]

  • Page 14

    14 MODEL 1303 (See Repair Parts List on Page 13) 9 10 41 11 38 7 6 3 1 2 39 4 25 23 24 22 20 17 14 18 16 13 15 26 37 34 35 33 32 31 36 29 28 27 40 19 5 8 30 12 21 42[...]

  • Page 15

    Power Failure Instructions: Operation after loss of power-- 1. Remove filter if provided 2. Do not expect to keep home at normal temperatures. 3. Do not load fuel above bottom of feed door. 15 2" MIN. AIR SPACE REQUIRED BY CODE 18" MIN. CENTRAL FURNACE Fig. 10[...]

  • Page 16

    16 COLD AIR DUCT 6" PIPE DAMPER OPTIONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation Fig. 11 Add-On Installation COLD AIR DUCT 6" PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE 8" PIPE FIG. 11-B[...]

  • Page 17

    ADJUSTING BLOWER LIMIT CONTROL SET- TINGS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off, is controlled by the setting of the pointers in the blower limit control. (See Fig. 12) These point- ers may be adjusted to achieve the desired warm air output from the furnace. (See Fig. 12 Below) 1. Moving bot[...]

  • Page 18

    Service Hints Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive buildup of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: 1. The connector pipe may be pushed into the chimney[...]

  • Page 19

    T rou ble Shooting Tips f or W arm Air Furnace 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower does not run. 4. No air from registers- fan running. 5. Air from registers is not hot. 6. Blower runs too long. 7. Blower does not run long enough. 8. Smoke and/or odor from registers when furnace is used for first time. 9. Creosote[...]

  • Page 20

    20 COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE MODEL 1303 FURNACE FILTER BOX APPENDIX INSTALLATION A[...]

  • Page 21

    21 INSTALLATION B INSTALLATION C COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE MODEL 1303 FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE MODEL 1303 FURNACE FILTER BOX PLENUM ELBOW PLENUM TOP (OPTIONAL)[...]

  • Page 22

    22 2" MINIMUM CLEARANCE DUCT WORK 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE[...]

  • Page 23

    23 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2" MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION[...]

  • Page 24

    OWNERS MANUAL HO W T O ORDER REP AIR P A R TS OR "OPTIONS" THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE FURNACE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE FRONT OF THE FUR[...]