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A good user manual
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Table of contents for the manual
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Page 1
1 UNIVERSAL BATTERY CHARGER / DISCHARGER K7300 ILLUSTRAT ED ASSEMBLY MANUAL H7300IP-1 Total solder po ints: 205 Difficu lty level: beginner 1 2 3 4 5 advanced A u to m a t i c ( d i s ) c h a r g i n g o f b o th N i C d a n d N i M H b a tt e r i e s .[...]
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Page 2
2 Specifications: Many battery chargers are available on the market, but few of them a re universal chargers that can be used for all battery types. Using our kit, batteries of different voltages and c apacities can be charged both quickly and normally. In order to ensure that the battery is fully discharged prio r to charging, an automatic dischar[...]
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Page 3
3 Assembly hints 1. Assembly (Skipping this can le ad to troubles ! ) Ok, so we have your attentio n. These hints will help you to make this project successful. R ead them carefully. 1.1 Make sure you have the right t ools: • A good quality soldering iron ( 25-40W) with a small tip. • Wipe it often o n a wet spong e or cloth, to keep it clean; [...]
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Page 4
4 Assembly hints 1.3 Soldering Hints : 1- Mount the component ag ainst the PCB surface and caref ully solder the leads 2- Make sure the solder joints are cone-shaped and s hiny 3- Trim excess leads as close as possible to the solder joint REMOVE THEM FROM THE T APE ONE AT A TIME ! AXIAL CO MPONENTS ARE T APED IN THE COR- RECT MOUN TING SEQUE NCE ![...]
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Page 5
5 Construction D1 : 1N4148 D2 : 1N4148 D3 : 1N4148 D4 : 1N4007 D5 : 1N4007 2. Diodes. Watch the polarity ! D. . . CATHODE ZD1 : 6V2 ZD2 : 12V0 3. Zenerdiode. Wa tch the polarity ! CATHODE ZD... R1 : 82 (8 - 2 - 0 - B) R2 : 47 (4 - 7 - 0 - B) R3 : 22 (2 - 2 - 0 - B) R4 : 18 (1 - 8 - 0 - B) R5 : 12 (1 -[...]
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Page 6
6 Construction C1 : 47nF (473) C2 : 47nF (473) 9. Capacitors. C. .. RV1 : 220K 6. Trim potentiometer RV1 8. 1W Resistor R... 2mm R37 : 270 (2 - 7 - 1 - B) IC1 : 14p IC2 : 16p 7. IC sockets. Watch the position of the notch ! J1 : 2p J2 : 3p J3 : 8p J4 : 8p J5 : 12p J6 : 12p 12. Pin headers R38 : 10[...]
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Page 7
7 CATHODE LD1 : Red LD2 : Green Mounting into a hou sing : Mount these LEDs through the housing using the supplied hold- ers and by extending the leads. 20. LEDs Watch the po larity! Accu (2p) 17. Terminal block Construction LD ... C3 : 1µF C4 : 10µF 15. Electrolytic Capacitors. Watch the polarity ! C5 : 1000µF 19. Electr[...]
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Page 8
8 Construction 21. Power transistor T3 : BD676 10m m M3 BOL T M3 NUT LOC K WASHE R MET AL S I DE 22. IC. Watch the position of the notch! IC1 : CD4536 IC2 : LM324 Mount a shunt over the CAL connection. Mount a shunt over the 52 min sel ection (quick charge setting). Mount a shunt over the 1.2V selec tion (charge a 1.2V batte[...]
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Page 9
9 Connection 24. CONNECTION Connect a battery to the ACCU + and - connectio n. One of the battery holders from our range can be used such as: • Type BH9V for 1 9V cell. • Type BH322B for 2 AA cells (penlight). • Type BH341B for 4 AA cells. • Type BH363B for 6 AA cells. • Type BH383B for 8 AA cells. Type BH9V Type BH322B - + - + DC adapter[...]
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Page 10
10 • Mount a shunt over the 14h position. • Select the battery voltage to be connected using a shunt on the 1.2V to 9.6V connection. • Select the charge current with a shu nt between 15mA and 750mA. The charge current of a battery can be determin ed by dividing the battery capacity by 10 (the n select the closest to the charge current). ex. :[...]
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Page 11
11 • Mount a shunt over the 52 min position. • Select the battery voltage to be connected using a shunt on the 1.2V to 9.6V connection. • Select the charge current with a shunt between 15mA and 750mA. The charge current of a battery can be determin ed by dividing the battery capacity by 10 (then select the closest to the charge current). ex. [...]
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Page 12
12 NOTE: Only use the quick charge facility in the event of an emergency, as this type of chargi ng can reduce the battery lifetime. Never mix batteries of different capacities. Never select two voltages or current settings simultaneously. Fast charge (52 mins)[...]
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Page 13
13 27. PCB layout. PCB[...]
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Page 14
14 28. Diagram Diagram[...]
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Page 15
15[...]
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Page 16
16 Modifications and typographical errors reserved © Velleman Components nv. H7300IP - 2005 - ED1 VELLEMAN Components N V Legen Heir weg 33 9890 Gavere Belgium Europe www.velleman.be www.velleman-kit.com 5 410 329 289881[...]