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Vermont Casting 2477 manual

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Table of contents for the manual

  • Page 1

    DO NOT DISCARD THIS MANUAL: Retain for future use 30002314 10/06 Rev . 9 2278 Dutchwest noncat cover 5/04 Homeowner ’ s Installation and Operating Manual If this heater is not properly installed, operated, and maintained, a house fire may result. For safety , follow all installation, operation and maintenance directions. Contact local buildin[...]

  • Page 2

    2 Dutchwest Non-Catal ytic Con vection Heater 30002314 The Dutchwest Model 2477 covered in this Owner ’ s Guide has been tested and listed by OMNI - T est Laboratories, Inc. of Beaverton, Oregon. The test stan- dards utilized were UL 1482 for the United States and ULC S-627 for Canada. Dutchwest Model 2477 has been tested and is listed for mobile[...]

  • Page 3

    3 Dutchwest Non-Catal ytic Con vection Heater 30002314 1. Maximum burn times and heat outputs are based on laboratory testing using full loads of seasoned hardwoods, and may vary in individual use depending on how the stove is operated, type and moisture content of fuels, and other factors. Maximum burn times are achieved under different operating [...]

  • Page 4

    4 Dutchwest Non-Catal ytic Con vection Heater 30002314 Installation SAFETY NOTICE: IF YOUR DUTCHWEST CON- VECTION HEA TER IS NOT PROPERL Y INST ALLED, OPERA TED AND MAINT AINED, A HOUSE FIRE MA Y RESUL T . FOR SAFETY , FOLLOW ALL INST ALLA- TION, OPERA TION AND MAINTENANCE DIREC- TIONS. CONT ACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INST [...]

  • Page 5

    5 Dutchwest Non-Catal ytic Con vection Heater 30002314 Prefabricated Chimneys A prefabricated metal chimney must be one tested and listed for use with solid-fuel burning appliances. A horizontal connector run should be inclined 1/4” per foot (20 mm per meter) from the stove toward the chimney . The recommended maximum length of a hori- zontal run[...]

  • Page 6

    6 Dutchwest Non-Catal ytic Con vection Heater 30002314 Double-W all Connector Information on assembling and installing double-wall connectors is provided by the manufacturer of the double-wall pipe. Follow the manufacturer ’ s installation instructions exactly . Most manufacturers of prefabri- cated double-wall insulated chimneys also offer doubl[...]

  • Page 7

    7 Dutchwest Non-Catal ytic Con vection Heater 30002314 Securing the Connector to a Masonry Chimney The Dutchwest Convection heater may be connected to either a freestanding masonry chimney or a masonry fireplace chimney . Freestanding Installations If the chimney connector must pass through a combus- tible wall to reach the chimney , follow the re[...]

  • Page 8

    8 Dutchwest Non-Catal ytic Con vection Heater 30002314 Fireplace Installations - Through the Fireplace The Convection heater may be installed either without legs* as a fireplace insert, or with standard legs at- tached - depending on the safety regulations that apply to your situation, the height of the fireplace opening and your own preference. [...]

  • Page 9

    9 Dutchwest Non-Catal ytic Con vection Heater 30002314 Floor Protection A tremendous amount of heat radiates from the bottom plate of your Dutchwest stove. The floor area directly under and around the stove will require protection from radiant heat as well as from stray sparks or embers that may escape the firebox. Heat protection is provided by [...]

  • Page 10

    10 Dutchwest Non-Catal ytic Con vection Heater 30002314 Procedure: 1. Convert specifications to R-value: i. R-value given - no conversion needed. ii. k-factor is given with a required thickness (T) in inches: iii. K-factor is given with a required thickness (T) in inches: iv . r-factor is given with a required thickness (T) in inches: R = r x T 2.[...]

  • Page 11

    1 1 Dutchwest Non-Catal ytic Con vection Heater 30002314 S M TT T ST800 fireplace install Keep the Stove a Safe Distance From Surrounding Materials Both a stove and its chimney connector radiate heat in all directions when operating. A safe installation re- quires that adequate clearance be maintained between the stove and nearby combustible materi[...]

  • Page 12

    12 Dutchwest Non-Catal ytic Con vection Heater 30002314 Alcove Installations Because of their restricted air flow and heat retention characteristics, specific construction requirements and special clearances apply to installations into alcoves. No stove or chimney connector heat shields are used in alcove installations. ALCOVE INST ALLA TION OF T[...]

  • Page 13

    13 Dutchwest Non-Catal ytic Con vection Heater 30002314 Designing a Safe Installation The section that follows contains charts with the infor- mation that you’ll need to make your installation safe. Included are a chart to tell you exactly where to cut the hole in the ceiling so that the stove will meet clearance requirements, a chart that gives [...]

  • Page 14

    14 Dutchwest Non-Catal ytic Con vection Heater 30002314 Corner Corner Parallel Installations Installations Parallel Installations Installations Stove and Chimney Connector Clearance Charts Stove Clearance Side Rear 3 Corner Side Rear 3 Corner No heat shields (A) 23” (B) 24” (C) 19 ¹⁄₂ ” (D) 7” (E) 19” (F) 15 ¹⁄₂ ” (584 mm) (61[...]

  • Page 15

    15 Dutchwest Non-Catal ytic Con vection Heater 30002314 Distance from Center of Flue Collar to W all in T op-Exit Installations Dutchwest Convection Heater Model 2477 NOTE: These are not clearance distances. These measurements indicate where the centerline of the flue col- lar will be for various installations. Measurements are from the centerline[...]

  • Page 16

    16 Dutchwest Non-Catal ytic Con vection Heater 30002314 W all Heat Shield Dimensions DutchWest Non-Catalytic Convection Heater Model #2477 ST802 sidewall protection 5/04 48” (1220mm) 48” (1220mm) Spaced 1” (25mm) from Floor ST802 Fig. 22 Sidewall protection. ST803 corner wall protection 5/04 48” (1220mm) 48” (1220mm) Spaced 1” (25[...]

  • Page 17

    17 Dutchwest Non-Catal ytic Con vection Heater 30002314 Y our convection heater requires some assembly . Follow the directions carefully and refer to the parts diagram at the back of this manual. Unpack the Parts Remove the bottom heat shield strapped to the top of the stove and all loose parts from the firebox and the ash pan. Check to make sure [...]

  • Page 18

    18 Dutchwest Non-Catal ytic Con vection Heater 30002314 6. Reposition the stove so the other front corner over- hangs the pallet and remove the leg bolt from the bottom of the stove. Align the leg with the bolt hole in the bottom of the stove, and attach it with the bolt and washer . T ighten securely . 7. Reposition the stove so the first rear le[...]

  • Page 19

    19 Dutchwest Non-Catal ytic Con vection Heater 30002314 Heater Controls and Features Air Control The Dutchwest Convection Heater Model 2477 has a control that regulates the amount of air drawn into the stove. Generally , more air entering the stove allows the fire to burn hotter and faster , while less air decreases heat output and prolongs the ov[...]

  • Page 20

    20 Dutchwest Non-Catal ytic Con vection Heater 30002314 Successful Wood Burning Woodburning is often said to be more of an art than a science. Y ou’ll easily master the art if you start by using good, dry fuel and by understanding how the stove’s air supply system operates. Burn Only High-Quality Fuel Y our heater is designed to burn natural wo[...]

  • Page 21

    21 Dutchwest Non-Catal ytic Con vection Heater 30002314 Use the Air Control Settings that Work Best for Y ou No single control setting will fit every situation. Each installation will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn. Control settings also depend on your particular ins[...]

  • Page 22

    22 Dutchwest Non-Catal ytic Con vection Heater 30002314 Y ou’ll soon find that this stove is HOT WHILE IN OPER- A TION! KEEP CHILDREN, CLOTHING, AND FURNI- TURE A W A Y . CONT ACT MA Y CAUSE SKIN BURNS. DO NOT OVERFIRE THIS HEA TER. Overfiring may cause a house fire, or can result in permanent damage to the stove. If a part of the stove or the[...]

  • Page 23

    23 Dutchwest Non-Catal ytic Con vection Heater 30002314 Remove Ashes Frequently Wear heavy stove gloves when removing ashes. Check the ash compartment before reloading the stove. If the ash pan is nearly full, empty the pan. Before replacing the ash pan, clear away any ash that may have spilled over the sides and back of the pan. Empty the ash draw[...]

  • Page 24

    24 Dutchwest Non-Catal ytic Con vection Heater 30002314 Keep Y our Stove Looking New And Working Its Best Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your Dutchwest Convection Heater looking new . If the paint needs retouching, allow the stove to cool completely . Wire-brush areas needing to[...]

  • Page 25

    25 Dutchwest Non-Catal ytic Con vection Heater 30002314 3. Apply a thin bead of stove cement in the newly- cleaned groove. 4. Lay the gasket into the groove. Wait until you are a couple inches from the end before you cut it. 5. T est the gasket by closing the door on a slip of paper as described above. Adjust the gasket in any areas where an inadeq[...]

  • Page 26

    26 Dutchwest Non-Catal ytic Con vection Heater 30002314 Cleaning the Chimney System The chimney system is composed of the chimney and the pipe that connects the stove to the chimney . Inspect the chimney and chimney connector at least twice monthly , and clean if necessary . When you first begin using the stove, check daily for creosote — a subs[...]

  • Page 27

    27 Dutchwest Non-Catal ytic Con vection Heater 30002314 • Inspect for and remove ash build-up behind the com- bustion package. This should be done in conjunction with annual cleaning of the chimney connector since this inspection is most conveniently done through the flue collar opening. Inspect the passages to either side of the combustion pack[...]

  • Page 28

    28 Dutchwest Non-Catal ytic Con vection Heater 30002314 Y our stove is only one part of a system that includes the chimney , the operator , the fuel, and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the system works well. Wood stove operation depends on natural (unfo[...]

  • Page 29

    29 Dutchwest Non-Catal ytic Con vection Heater 30002314 Single V enting Y our stove requires a dedicated flue. Do not connect the stove to a flue used by any other appliance. Chimney draft is a natural form of energy and follows the path of least resistance. If the stove is vented to a flue that also serves an open fireplace or another applianc[...]

  • Page 30

    30 Dutchwest Non-Catal ytic Con vection Heater 30002314 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Dutchwest Convection Heater Model 2477 29 26 27 32 37 21 19 12b 38 41 24 25 16 30 37 23 42 39 35 1 14 13 4 43 2 6 9 10 17 1 1 7 3 34[...]

  • Page 31

    31 Dutchwest Non-Catal ytic Con vection Heater 30002314 Dutchwest Convection Heater (continued) Model 2477 Ref. Description 2477 6. Outside Air Bracket 30002205 7. Fountain Assembly 30002100 8. Brick Support Bracket 30000986 9. Shoe Refractory 30002101 Shoe Gasket 30002286 10. Lower Fireback Refractory 30002307 1 1. Upper Fireback Refractory 300023[...]

  • Page 32

    © CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation L I M I T E D L I F E T I M E W arranty For Dutchwest Non-Catalytic W ood Stove Limited Lifetime W arranty CFM Corporation warrants that all refractory brick and material used in this product will be warranted against [...]