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Vermont Casting D232 manual

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Table of contents for the manual

  • Page 1

    - 1 - INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER 10002735 6/00 Rev. 0 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance. * Do not touch any electric switch * Do not use any phone in your[...]

  • Page 2

    - 2 - T ABLE OF CONTENTS PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions .............................[...]

  • Page 3

    - 3 - 12" (305mm) 12" (305mm) A B C E D This gas fireplace should be installed by a qualified installer in accordance with local building codes and with current CAN / CGA-B149 (. 1 or .2) Installation codes for Gas Burning Fireplaces and Equipment and CAN/CSA Z 240 .4 Canada. FOR U.S.A Installations follow local codes and/or the current N[...]

  • Page 4

    - 4 - A B C D E F G H J I K FIREPLACE DIMENSIONS MODEL D232 A 25" 635mm B 24 1/8" 613mm C 16" 406mm D 20" 508mm E 19" 483mm F 21" 533mm G 31 3/4" 806mm H 17 3/4" 451mm I 29 5/8" 752mm J 9" 229mm K6 1/2" 165mm L— — M— — N— — MODEL D232[...]

  • Page 5

    - 5 - GAS INLET & MANIFOLD PRESSURES Input Minimum Input Maximum Manifold Pressure NATURAL LP (Propane) 11" wc 13" wc 10" wc 4.5" wc 7" wc 3.5" wc Al ways check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing. The gas control is equipped with a captured screw type pressu[...]

  • Page 6

    - 6 - P I L O T TPTH TP TH ON/OFF SWITCH OR MILLIVOLT THERMOSTAT VALVE THERMOPILE Fig. 4 DO NOT USE THIS FIREPLACE IF ANY PART OF THIS FIREPLACE HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANY PART CONTROL WHICH HAS BEEN UNDER WATER. When using copper or flex connector use only approved[...]

  • Page 7

    - 7 - V V V V V V V V V X X X D E B B B C B M B A J K A F L G G TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA (TERMINATION PROHIBITED) H I Fixed Closed Fixed Closed Openable Openable Fixed Closed G G N N A A = clearance above grade, veranda, porch, deck, or bal- cony [* 12 inches (305mm) minimum] B = clearance to window or door that ma[...]

  • Page 8

    - 8 - Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. A = Combustible 6"(152mm) Noncombustible 2"(50mm) B = Combustible 6"(152mm) Noncombustible 2"(50mm) A Balcony - with no side wall G = Combustible& Non-Combustible 12"(305mm) G Bal[...]

  • Page 9

    - 9 - GENERAL INFORMA TION ON ASSEMBLING THE VENT PIPES Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 6) Wipe off excess sealant. There are polished brass decorative rings provided to hide the exposed piping joints. Wrap the brass ring over the joint fitting the stud into the notch and tighten down the 3/8" nut CRIMP[...]

  • Page 10

    - 10 - VERTICAL SIDEWALL INSTALLATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The graph showing the relationship between vertical and horizontal side wall venting will help[...]

  • Page 11

    - 11 - 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 eg: A eg: B VERTICAL DIMENSION FROM THE FLOOR OF THE FIREPLACE TO THE CENTRE OF THE HORIZONTAL VENT PIPE SIDEWALL VENTING GRAPH (Dimensions in Feet) HORIZONTAL DIMENSION TO USE THE VENT GRAPH 1. Determine the height of [...]

  • Page 12

    - 12 - STEP 2 Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12"). Assemble sleeve and attach to firestop with #8 sheetmetal screws (sup- plied). Install firestop assembly (Fig. 16).. Zero clearance sleeve is only required for combustible walls. #8 SCREWS(2) ADJUSTABLE ZERO CLEARANCE SLEEVE ADJUSTABLE ZERO[...]

  • Page 13

    - 13 - STEP 6 Note: If using the charcoal wall plate, Part #52202-CG, and collar, Part #52203-CG, put them in place before putting the pipe sections through the wall. Use appropriate length of pipe sections - telescopic or fixed - and install. The sections which go through the wall are packaged with the starter kit, and can be cut to suit if necess[...]

  • Page 14

    - 14 - GRAVEL DRAIN FIRESTOP FOUNDATION WALL WINDOW WELL SNORKEL GROUND 24"/608mm MINIMUM* A minimum of 24"/608mm vertical pipe must be installed when using the snorkel kit. The 22" vertical rise (center to center) of the snorkel may be included for calculation of max. horizontal run. * 7" PIPE SCREWS 4" CLEARANCE * Fig. 22[...]

  • Page 15

    - 15 - VERTICAL THRU THE ROOF APPLICATIONS 1. Locate your fireplace. 2. Plumb to centre of the (4") flue collar from ceiling above and mark position. 3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm). 4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clear[...]

  • Page 16

    - 16 - CRIMPED ENDS VENTING COMPONENTS Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45 º elbow kit 7DVT45 for Vertica[...]

  • Page 17

    - 17 - TWIST LOCK VENTING COMPONENTS Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45 º elbow kit 7TDV45 for Verti[...]

  • Page 18

    - 18 - GENERAL GLASS INFORMATION Only glass approved for use in with this product may be used for replacement. 1. The use of substitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. Under no circumstances should this fireplace be operated without the front glass or with a broken glass. Replacement of [...]

  • Page 19

    - 19 - Fig. 34 GLASS CLEANING It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glas[...]

  • Page 20

    - 20 - Fig. 38 FLAME ADJUSTMENT (RN/RP MODELS) For units equipped with Hi/Lo valves, flame adjustment is accomplished by rotating the Hi/Lo adjustment knob located near the centre of the gas control. (Fig. 38 & 39) L O H I Turn counterclockwise to increase flame height. Turn clockwise to lower flame height. CLEANING PROCEDURE 1. Turn off pilot [...]

  • Page 21

    - 21 - TO TURN OFF GAS TO APPLIANCE 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for a[...]

  • Page 22

    - 22 - • GAS SUPPLY ON • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN NO NO NO NO • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. • FOR SPARK AT ELECTRODE WHILE DEPRESSING PIEZO — 1/8" GAP TO PILOT HOOD NEEDED. • ALL WIRING CONNECTIONS • REPLACE PIEZO IGNITOR • FOR AIR IN THE LINES • THERMOPILE NEEDS A MINIMUM 325mV. AD[...]

  • Page 23

    - 23 - TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT NOV A 820 MILLIVOL T V AL VE Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light. A. D[...]

  • Page 24

    - 24 - REPLACEMENT P ARTS LIST D ESCRIPTION D232 1. Log Set Complete 10000160 1a. Log Ember Front KR1 1b. Log Front Left KR2 1c. Log Front Right KR3 1d. Log Rear KR4 1e. Log Top Left KR5 1f. Log Top Right KR5 2. Burner Lava Rock (Package) 57897 3a. Burner with Tiles Nat. 57903 3b. Burner with Tiles Prop. 57904 4. Ceramic Tile (Single) 57803 5a. Ori[...]

  • Page 25

    - 25 - FREEST ANDING REPLACEMENT P ARTS 10a/b 29 30 27 5/6 a,b 28 21a,b 44 41 42 43 31 32 36 a/b 37 39 46 45 it H I L O O F F P I L O T 25a,b 39 40 33 47 26 10 33 43 43 39 #1 - COMPLETE LOG SET 1b 1d 1e 1f 1a 1c 3a/b 4 23 22 43 41 42 2 19 7 a/b 18 13 11 12 17 16 L O H I PILOT ADJ PILOT ON OFF 24a,b 15 17 13 8 a/b 20 9 a/b D232[...]

  • Page 26

    - 26 - FAN KIT - FK24 It will be easier to install the fan before connecting the gas line to the fireplace. 1. Open front access door panel by pulling forward on brass lip. 2. Install the fan through the opening at the back of the pedestal, with the outlet pointed up and the fan mounting bracket facing the back of the fireplace (Fig. 44). . The fan[...]

  • Page 27

    - 27 -[...]

  • Page 28

    - 28 - 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885 www.vermontcastings.com CFM Majestic, Inc. © Copyright CFM Majestic, Inc. 10002735 6/00 BASIC W ARRANTY : The CFM Majestic, Inc. ™ (hereinafter referred to collectively as the "Company") warrants that your new V ermont Castings Gas Appliance is free from[...]