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Vermont Casting DBR33 manual

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Table of contents for the manual

  • Page 1

    - 1 - INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER 10002788 06/00 Rev. 0 Builder Rear V ent Dir ect V ent Models DBR33 DBR36 DBR39 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance. * Do n[...]

  • Page 2

    - 2 - T ABLE OF CONTENTS PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions .............................[...]

  • Page 3

    - 3 - IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unu[...]

  • Page 4

    - 4 - A 36" 914mm B 34 1/4" 870mm C 21" 533mm D 33" 838mm E 24" 610mm F 16" 406mm G 19" 483mm H 23 7/8" 606mm I 27 1/2" 698mm J6 3/4" 171mm K 10" 254mm L 13 1/2" 343mm M 41 5/8" 1057mm N 58 7/8" 1495mm O 29 7/8" 748mm ROD 16 1/2" 419mm ROW 36 1/2" 927mm ROH 35"[...]

  • Page 5

    - 5 - Ref. Mantel Ref. Mantel From Mantel Leg from Depth Top Louvre Fireplace Side V 10" (254 mm) A 12" (305 mm) 10" (254mm) W 8" (203 mm) B 10" (254 mm) 8" (203mm) X 6" (152 mm) C 8" (203 mm) 6" (152mm) Y 4" (101 mm) D 6" (152 mm) 4" (101mm) Z 2" ( 51 mm) E 4" (101 mm) 2" ([...]

  • Page 6

    - 6 - Do not use this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control which has been under water. Cold climate installation recommendation: When installing this unit against a non- insulated exterior wall or chase, it is mandatory that the[...]

  • Page 7

    - 7 - When using copper or flex connector use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See Fig. 7. See gas specification for pressure details and ratings. Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing. The gas c[...]

  • Page 8

    - 8 - GENERAL INFORMA TION ON ASSEMBLING THE VENT PIPES Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 10) Wipe off excess sealant. CRIMPED END PIPES Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig. 10). Fig. 10 CANADIAN INSTALLATION S: The venting system must [...]

  • Page 9

    - 9 - V V V V V V V V V X X X D E B B B C B M B A J K A F L G G TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA (TERMINATION PROHIBITED) H I Fixed Closed Fixed Closed Openable Openable Fixed Closed G G N N A Fig. 12 Your fireplace is approved to be vented either through the side wall, or vertical through the roof. - Only Majestic venting[...]

  • Page 10

    - 10 - Fig. 13 *IMPORTANT* DIRECT THROUGH SIDEWALL Note: Vent Starter Kit Model 7DVRVT must be used in straight out the wall rear vent applications. Maximum Vent Length .......................... 20" (508mm)- Fig. 14 Fig. 14 REAR VENTING APPLICATIONS Note: It is not necessary to seal the vent pipe joints for any straight out the wall rear vent[...]

  • Page 11

    - 11 - Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"/305mm). Adjust sleeve to maximum (10-3/8 x 9-3/8). and attach to firestop with #8 sheet metal screws (supplied). (Fig. 16) Install firestop assembly. #8 SCREWS(2) ADJUSTABLE ZERO CLEARANCE SLEEVE ADJUSTABLE ZERO CLEARANCE SLEEVE #8 SCREWS[...]

  • Page 12

    - 12 - The maximum horizontal vent run is 20 feet (6100mm) when the vertical vent rise is 7.5 feet (2286mm). Fig. 19 Fig. 19 VERTICAL SIDEWALL APPLICATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must b[...]

  • Page 13

    - 13 - HORIZONTAL DIMENSION SEE PAGE 15 FOR VENTING REQUIREMENTS FOR SNORKELS. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 eg: A eg: B VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT TO THE CENTRE OF THE HORIZONTAL VENT PIPE Fig. 23 HOW TO USE THE VENT GRAPH 1. Determine [...]

  • Page 14

    - 14 - COMBUSTIBLE WALLS (Fig. 25): Cut a 9-3/8"H x 9-3/8"W (240 mm x 240 mm) hole through the exterior wall and frame as shown (Fig. 24). NON-COMBUSTIBLE WALLS (Fig. 25): Hole opening must be 7.5" (190 mm) in diameter. (240mm) 9- 3/8 " 9- 3/8 " (240mm) 7- 1/2 " (190mm) Vent Opening — Combustible Wall Vent Opening ?[...]

  • Page 15

    - 15 - STEP 4 (Fig. 28) Measure the horizontal length requirement including a 2" (50mm)overlap, i.e. from the elbow to the outside wall finish plus 2" (or the distance required if installing a second 90 o elbow). Always install horizontal venting on a level plane. Fig. 28 X Fig. 25 STEP 3 (Fig. 27) Apply a bead of high temperature sealant[...]

  • Page 16

    - 16 - DO NOT BACK FILL AROUND SNORKEL. SOIL SHOULD NOT BE LESS THAN 4" (100mm) BELOW SNORKEL. FOUNDATION RECESS SNORKEL SCREWS WALL SCREWS SHEET METAL WATERTIGHT SEAL AROUND PIPE If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first and then secure to snorkel[...]

  • Page 17

    - 17 - Fig. 39 Clearance above a roof shall extend a mini- mum of 24" (610mm) above the highest point when it passes through the roof surface, and any other obstruciton within a horizontal distance of 18" (450mm). 1. Locate your fireplace. 2. Plumb to centre of the (4") 90 º transition elbow (7DVRT90) from ceiling above and mark pos[...]

  • Page 18

    - 18 - GLASS FRAME REMOVAL 1. Shut off gas. 2. Let the fireplace cool if it has been operating. 3. Remove top louvre. (See Louvre Removal) 4. Open the lower louvre assembly. 5. Release the two clamps at the bottom of the window frame by pulling down on the clamp handles. 6. Lift off the glass frame as shown. 7. To reinstall glass follow the above p[...]

  • Page 19

    - 19 - 1 . Remove front glass. (See "Glass Removal" Section) 2. Remove logs from the packaging. As with all plastics — these are not toys and should be kept away from children and infants. 3. Place rear log on rear bracket (ensure log is seated properly, leveled and centered to the unit), so it will not move from side to side and it is [...]

  • Page 20

    - 20 - The burner and control system consists of: • burner tube • gas orifices • pilot assembly • thermopile • millivolt gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed by a qualified technician. 1. Turn off pilot light a[...]

  • Page 21

    - 21 - TO TURN OFF GAS TO APPLIANCE 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for a[...]

  • Page 22

    - 22 - TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT 820 NOV A MILLIVOL T V AL VE START CHECK GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK GAS SUPPLY ON • SHUTOFF VALVE OPEN • CONFIRM GAS HOOK-UP LIGHT PILOT WITH PIEZO IGNITION • ELECTRODE GAP MIN. 1/8" • ELECTRODE CRACKED • ELECTRODE CABLE ATTACHED • PIEZO IGNITOR GENERATES SPARK ?[...]

  • Page 23

    - 23 - GAS SUPPLY ON • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN NO NO NO NO • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. • PIEZO NOT TIGHT ENOUGH FOR GOOD GROUND. • FOR SPARK AT ELECTRODE WHILE DEPRESSING PIEZO (RED BUTTON) — 1/8" GAP TO PILOT HOOD NEEDED. • ALL WIRING CONNECTIONS • REPLACE PIEZO IGNITOR • THERMODI[...]

  • Page 24

    - 24 - REPLACEMENT P AR TS LIST - REAR BUILDER SERIES D ESCRIPTION DBR33 DBR36 DBR39 1. Log Set Complete 10000470 10000023 10000024 1a. Log Front Left BA2 BB6 BC5 1b. Log Front Right BA3 `BB7 BC6 1c. Log Rear BA4 BB8 BC7 1d. Log Top Left BA5 BB9 BC8 1e. Log Top Right BA6 BB10 BC9 2. Lava Rock (Package) 10001454 10001454 10001454 3. Ember (Package) [...]

  • Page 25

    - 25 - FOR FIREPLACES EQUIPPED WITH SIT 820 MILLIVOLT GAS VALVE 23 22 20 21 18 6 a/b 15 13 9 8 a/b 12 11 14 a/b 27 28 29 26 26 25 17 19 16 a/b 7 a/b 30 2 3 24 32 31 4a/b 5 10 34 a/b 8 a/b 35 36 37 38 #1 - COMPLETE LOG SET #1 - COMPLETE LOG SET DBR36 DBR39 #1 - COMPLETE LOG SET DBR33 13 REPLACEMENT P AR TS - REAR BUILDERS SERIES P IL O T ON OFF PILO[...]

  • Page 26

    - 26 - WIRING INSTRUCTIONS OPTIONAL FAN KIT - FK12 and FK24 FK12 This auxiliary fan system increases the efficiency of the circulation of the heating air. The FK12 Fan Assembly is a fixed speed fan system and does not allow for variable speed control. It does not use the speed control unit or the heat sensor used in the FK24 Kit. Specifications 115[...]

  • Page 27

    - 27 - 6. Hang Bay Window Frame assembly over existing glass frame. Do not remove existing glass frame 7. Re-install top louvre assembly. Remove all plastic from brass trims 8. Open the Bottom Bay Louvre door and screw two (2) self tapping screws (as per step 1 above) to the bottom of the unit where the hinges were. 9. Bottom brass trim is removabl[...]

  • Page 28

    - 28 - OPTIONAL CERAMIC REFRACTORY INSTALLATION OPTIONAL SCREEN KIT INSTALLATION To install the Frame Window Screen: WARNING: DO NOT install the frame window screen with the fireplace ON 1. Slide the top edge of the frame window screen through the slots beneath the main frame window top trim support. 2. Make the frame window screen parallel to the [...]

  • Page 29

    - 29 - CRIMPED ENDS VENTING COMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade[...]

  • Page 30

    - 30 - TWIST LOCK VENTING COMPONENTS Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45 º elbow kit 7TDV45 for Verti[...]

  • Page 31

    - 31 -[...]

  • Page 32

    - 32 - 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885 www .vermontcastings.com CFM Majestic, Inc. © Copyright CFM Majestic, Inc. 10002788 6/00 BASIC W ARRANTY : The CFM Majestic, Inc. ™ (hereinafter referred to collectively as the "Company") warrants that your new V ermont Castings Gas Appliance is free fro[...]