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Vermont Casting RHEDV25 manual

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  • Page 1

    10000801 6/03 Rev. 4 • Installation and service must be performed by a qualified installer, service agency or your gas supplier. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FOR YOUR SAFETY What to Do if You Smell Gas: • Do not try to light any appliance. •[...]

  • Page 2

    2 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert T able of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLICANCE. Thank you and congratulations on your purchase of a Majestic fireplace. IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to f[...]

  • Page 3

    3 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code [...]

  • Page 4

    4 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert R - Fireplace opening width Q - Fireplace opening height S - Depth of insert T - Firebox width at insert depth(S) U - Firebox depth at insert back height (V) V - Insert back height Minimum Fireplace Insert Opening RHEDV25 RHEDV32 RHEDV42 A1 26 ³⁄₄ " 680 mm 26 ⁵⁄?[...]

  • Page 5

    5 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert When the unit is installed into a woodburning fireplace, the minimum distance the mantel can be placed above the fireplace is governed by local building codes appli- cable to woodburning fireplaces. Consult local authori- ties having jurisdiction for these clearances. The under[...]

  • Page 6

    6 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing. it HI LO OFF PILOT Thermostat Bulb Brass Plug Gas Inlet Manifold Gas Outlet Brass Plug Pressure Regulator Control Knob Thermocouple Inlet Pilot Tube Entry Pilot Adjustment[...]

  • Page 7

    7 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Installation of Trim Switch for RN/RP Gas Valves 1. Thread wire through openings on the right side of fireplace. Do not cut wire or insulation on metal edges. 2. Slide switch assembly from the back, between subframe and trim, then fasten the screw. (Fig. 5) 3. For left side ins[...]

  • Page 8

    8 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 4. The chimney must be clean and in good working order and constructed of noncombustible materials. 5. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney. 6. Install the appliance without trim frame and make all gas fittings and electrical con[...]

  • Page 9

    9 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Under no circumstances should insulation be put between the damper and the top of the unit. This may cause condensation and overheating of the unit. Flue Collar Plate 10/24" x 1 ¹⁄₂ " Machine Screw Cabinet Top Fastener Plate FP1281 Fig. 10 Remove flue collar plat[...]

  • Page 10

    10 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert V enting Components A B C High Temperature Sealant D 8" x 12" Vent Termination Kit Model: HEDVT (8" x 12") (Fit typical 8" x 12" and 9" x 13" flue tile) Kit Includes: A - 8" x 12" Vent Termination (x1) B - Stainless Steel Clamp[...]

  • Page 11

    11 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Operating Instructions General Glass Information Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit. 1. The use of substitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. [...]

  • Page 12

    12 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert SR2 SR5 SR6 SR4 SR3 SR1 Front Lava Rock Placement LG281 Fig. 20 RHEDV42 log and lava rock placement. Large Lava Rock Placement The large lava rock provided with this fireplace must be placed on the firebox base on either side of the burner assembly. Under no circumstances shou[...]

  • Page 13

    13 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 3/8" - 1/2" SIT Pilot PSE Pilot F584-703 Fig. 24 Correct pilot flame appearance. RHEDV25/32 Fig. 25 Correct burner flame appearance for RHEDV25 and RHEDV32 models. LG283 RHEDV42 LG283 Fig. 26 Correct burner flame appearance for RHEDV42. First Firing Upon completing t[...]

  • Page 14

    14 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 3. Open control access panel. 4. Push in gas control knob slightly and turn clockwise to " OFF ". Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances[...]

  • Page 15

    15 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert W ARNING: Before doing any gas control service work, remove glass front. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button[...]

  • Page 16

    16 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Eurosit 630 Gas Valve NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: Before doing any gas control service work, remove glass front. Symptom Possible Causes Corrective Action 1. Spark ignitor will n[...]

  • Page 17

    17 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Gas Supply On Supply Line Hooked Up Shutoff Valve Open NO NO NO NO Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor For Air In The Lines Thermopile[...]

  • Page 18

    18 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per t[...]

  • Page 19

    19 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 35 30 31 32 27 29 36 28 25 26 3 2 33 34 24a/b 15 L O H I PILOT ADJ P I L O T ON OFF 23 a/b 21 20 19 14 12 16 9 a/b 13 18 17 11 a / b 18 10a/b 1d 1f 1c 1a 1b 1e 1e 1b 1a 1d 1f 1c 1e 1b 1d 1f 1c 1a 22a/b 5 4a/b 6/7a/b 8a/b 0801 V ermont Castings, Majestic Products reserves the r[...]

  • Page 20

    20 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHEDV25/32/42 Series (continued) Ref. Description RHEDV25 RHEDV32 RHEDV42 1. Log Set Complete 10000199 57896 10000206 1a. Log Ember Front JR1 KR1 SR1 1b. Log Front Left JR2 KR2 SR2 1c. Log Front Right JR3 KR3 SR3 1d. Log Rear JR4 KR4 SR4 1e. Log Top Left JR5 KR5 SR5 1f. Log To[...]

  • Page 21

    21 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHEDV25/32/42 Series (continued) 28. Speed Control 51738 51738 51738 29. Speed Control Knob 51882 51882 51882 30. Glass with Gasket 10000803 5459/7 54234 31. Gasket Glass 57316 57316 57316 32. Frame Window 10000137 57192 10000960 33. Remote Switch 53606 53606 53606 34. Remote [...]

  • Page 22

    22 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Optional Accessories Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function(s) Controlled MRC1 ON/OFF MRC2 ON/OFF and T emperature MRC3 ON/OFF and T emperature control with a digital and a programmable 24 hou[...]

  • Page 23

    23 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 4 2 3 4 1 6 6 5 FP1289 V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Maje[...]

  • Page 24

    24 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 1 2 3 4 5 FP1293 V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic P[...]

  • Page 25

    25 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert KT210a Fig. 34 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. KT211a Fig. 35 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets. KT212a Fig. 36 Attach magnets and brass trim to the steel frame. FP[...]

  • Page 26

    26 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert A4 Riser Kits For use with RHEDV25 (Refer to Page 34, Figure 55) 1. Install the unit according to Homeowner’s Manual. 2. Install the trim according to Installation Instructions. 3. Remove the two (2) screws at the bottom of the trim. 4. Install the riser at the bottom of the[...]

  • Page 27

    27 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Trim Top Channel Trim Side Channel Trim Framing Inner Sides Screw Trim Side Channel Deflector Trim Top FP1262 Fig. 41 RHESSD and RHESLD trim assembly. A flat louvre kit OR a bay window kit need to be chosen to complete the installation. Frame Mounting General Information The D[...]

  • Page 28

    28 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 5 1 2 3 6 6 4 7 8 9 1 V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only trim panel assemblies ap- proved by Vermont Castings, Maj[...]

  • Page 29

    29 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert B2 RHEBSL & RHEBXL Trims For use with RHEDV32 Trim Assembly RHEBSL 1. Install trim channels (left and right sides). Use two screws to assemble each piece. 2. Slide on the trim top channel and fasten it from the back side. 3. Install the trim top deflector and use two screw[...]

  • Page 30

    30 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert B3 RHEFA and RHEFP Trims For use with RHEDV32 Trim Assembly 1. Remove the front glass (see "Glass Frame Re- moval" section). 2. Install support window trim channel, top and bottom brass trim by using the shortest black screw. (Fig. 43 & 44) Trim Top Glass Frame T[...]

  • Page 31

    31 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims For use with RHEDV32 HECBTK Cast bay window and grilles in classic black trim kit HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit HESBTKP Steel bay window with polished brass and cast grille[...]

  • Page 32

    32 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 49. The Honeywell exten- sion pieces are visually different in design and are not interchangeable with the RN/RP knobs sho[...]

  • Page 33

    33 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 1 3 2 3 9 8 4 10 6 5 7 13 6 5 7 20 18 19 12 11 14 15 16 HI LO HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement 0801 V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and pr[...]

  • Page 34

    34 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert B5 Cast Trim Options Cast Surround and Flat Face HECBL Cast Surround Black HECBLUE Cast Surround Blue HECCG Cast Surround Charcoal Grey HECGR Cast Surround Green CSSP Polished Brass Small Trim for Cast Surround CSLP Polished Brass Large Trim for Cast Surround (to be used with [...]

  • Page 35

    35 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 1. Install trim channels (left and right sides) by remov- ing the two screws that hold the side brass trim and put them back to hold both parts. 2. Slide on the trim top channel and fasten it from the back side. 3. Remove the two screws that hold the top brass trim. 4. Install[...]

  • Page 36

    36 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Bottom Decorative Plate FP1292 Fig. 59 Slide bottom decorative plate under unit floor. IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products. ALL repair parts will be available from your local dealer. When ordering,[...]

  • Page 37

    37 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Extension Knobs KT204a Fig. 62 Install the knob extensions. (Only for RN/RP models) Fig. 64 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. KT212a Fig. 66 Attach magnets and brass trim to the steel frame. IMPORTANT: Only trim panel assemb[...]

  • Page 38

    BASIC WARRANTY The Vermont Castings , Majestic Products Company (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations. EXTENDE[...]