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Vermont Castings DVRT41 manual

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Table of contents for the manual

  • Page 1

    Homeowner's Installation and Operating Manual INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Direct V ent Model: DVRT41 DO NOT STORE OR USE GASOLINE OR OTHER FLAM- MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electr[...]

  • Page 2

    2 DVRT41 Direct Vent Gas Fireplace 10006740 Installation & Operating Instructions ........................................................................................................... 3 Locating Your Fireplace ........................................................................................................ ............ 3 Fireplace [...]

  • Page 3

    3 DVRT41Direct Vent Gas Fireplace 10006740 A) Flat on wall B) Cross corner C) **Island D) *Room divider E) *Flat on wall corner F) Chase installation Y) 6" minimum Note (Fig. 1): ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (610cm). See details in Ven[...]

  • Page 4

    4 DVRT41 Direct Vent Gas Fireplace 10006740 Ref. DVRT41 A 41” (1041mm) B 37” (940mm) C 36” (914mm) D2 4 ¹⁄₂ ” (622mm) E7 ” (178mm) F6 ” (152mm) G1 ¹⁄₄ ” (32mm) H1 9 ¹⁄₂ ” (495mm) I5 ¹⁄₂ ” (140mm) J 25” (635mm) K 5/8” (16mm) L1 0 ³⁄₄ ” (273mm) M2 ” (51mm) N7 ⁵⁄₈ ” (194mm) O1 ⁷⁄₈ ” (4[...]

  • Page 5

    5 DVRT41Direct Vent Gas Fireplace 10006740 Fireplace Dimensions (Installed as Rear V ent) H R - Rough Opening Width Gas Line Access Rough Opening Height Electrical Access Rough Opening Depth U U V T J S I J P O N M G F D E G A Q L K B Recessed Nailing Flange Ref. DVRT41 A 41” (1041mm) B 37” (940mm) C 36” (914mm) D2 4 ¹⁄₂ ” (622mm) E7 ?[...]

  • Page 6

    6 DVRT41 Direct Vent Gas Fireplace 10006740 Mantels The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace. For the correct mounting height and widths, refer to Figures 4a, 4b and the Mantel Chart below. The di[...]

  • Page 7

    7 DVRT41Direct Vent Gas Fireplace 10006740 Framing And Finishing Check fireplace to make sure it is lev- elled and properly positioned. To mount the appliance: 1. Choose the location. 2. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used. Flange “A” is for 1/2?[...]

  • Page 8

    8 DVRT41 Direct Vent Gas Fireplace 10006740 Remote ON/OFF Switch Installation Do not wire the remote ON/OFF wall switch for this gas appliance into a 120v power supply. 1. Thread wire through the electrical knockout located on either side of the unit. Take care not to cut the wire or insulation on metal edges. Ensure the wire is secured and protect[...]

  • Page 9

    9 DVRT41Direct Vent Gas Fireplace 10006740 The EB-1 electrical junction box has been supplied standard on the DV360/580 models to allow for the easy installation of an optional fan kit. To connect the EB-1 box to the house electrical supply, follow the steps below. 1. Unscrew the retaining screw from the EB-1 base plate (Fig. 9) and remove the EB-1[...]

  • Page 10

    10 DVRT41 Direct Vent Gas Fireplace 10006740 FP1031 Fig. 13 Completed conversion. After conversion to top vent configura- tion, the 4” (102mm) flue pipe should be concentric within the 7” (175mm) outer collar. Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting com[...]

  • Page 11

    11 DVRT41Direct Vent Gas Fireplace 10006740 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Fixed Closed Operable Operable Fixed Closed V B INSIDE CORNER DETAIL V A G V N N V V G G A CFM145a Fig. 14 V ent termination clearances. A = Clearance above grade, verand[...]

  • Page 12

    12 DVRT41 Direct Vent Gas Fireplace 10006740 Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. A = Combustible 6"(152mm) Noncombustible 2"(50mm) B = Combustible 6"(152mm) Noncombustible 2"(50mm) A Balcony - with no side wall G = Combustible &am[...]

  • Page 13

    13 DVRT41Direct Vent Gas Fireplace 10006740 Male End Female End Screw Holes TWL100 Fig. 17 T wist-Lock pipe joints. Twist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and term[...]

  • Page 14

    14 DVRT41 Direct Vent Gas Fireplace 10006740 Rear Wall Vent Installation Step 1 Locate and cut the vent opening in the wall. For com- bustible walls first frame in opening. (Fig. 21) NOTE: When using flex vent, the opening will have to be measured according to the 1/2” (13mm) rise in 12” (305mm) vertical run. Combustible Walls: Cut a 10 ³⁄?[...]

  • Page 15

    15 DVRT41Direct Vent Gas Fireplace 10006740 Finished Wall Vent Termination Fig. 23 Side view of final unit location. FP1005 Vertical Sidewall Application Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be [...]

  • Page 16

    16 DVRT41 Direct Vent Gas Fireplace 10006740 In Figure 28 & 29, dimension A plus B must not be greater than 17’ (5.2m) • The maximum number of 45 ° elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run. • For each 45 ° elbow installed in the horizontal run, the len[...]

  • Page 17

    17 DVRT41Direct Vent Gas Fireplace 10006740 X X FP1181 Fig. 33 Vertical height requirements. Vertical Sidewall Installation Twist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is com- bustible or noncombustible, cut opening to [...]

  • Page 18

    18 DVRT41 Direct Vent Gas Fireplace 10006740 Sealing vent pipe and firestop gaps with high temperature sealant will restrict cold air being drawn in around fireplace. Step 7 Apply high temperature sealant to 4” (102mm) and 7” (178mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard int[...]

  • Page 19

    19 DVRT41Direct Vent Gas Fireplace 10006740 Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12” (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178mm) below grade level. The 7” (178mm) is measured from the center of the horizontal vent pipe as [...]

  • Page 20

    20 DVRT41 Direct Vent Gas Fireplace 10006740 Vertical Through-the-Roof Installation 1. Locate your fireplace. 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9 ³⁄₈ ” x 9 ³⁄₈ ” (240mm x 240mm). 4. Proceed to plumb for additional openings through the roof. In all cases, the open[...]

  • Page 21

    21 DVRT41Direct Vent Gas Fireplace 10006740 Typical Roof Support Application Typical Ceiling Support Application Fig. 42 Venting supports. FP1184 3 #5 Sheet Metal Screws per Joint Sealant TWL101a Fig. 44 Roof flashing. Storm Collar Min. 2’ (610 mm) FP1185 Fig. 43 Minimum termination to roof clearance.[...]

  • Page 22

    22 DVRT41 Direct Vent Gas Fireplace 10006740 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination Kit Starter Kit - Model 7TDVSKV - Vertical Venting for[...]

  • Page 23

    23 DVRT41Direct Vent Gas Fireplace 10006740 Glass Information Only glass approved by CFM Specialty Home Products should be used on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with glass front removed, cracked o[...]

  • Page 24

    24 DVRT41 Direct Vent Gas Fireplace 10006740 Installation of Logs Remove front glass. (Refer to "Window Frame Assem- bly Removal" Section, Fig. 46) Remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants. Refer to Figure 48. 1. Fit rear log (G7) in place. The two (2) unders[...]

  • Page 25

    25 DVRT41Direct Vent Gas Fireplace 10006740 Flame Characteristics It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the pictorials illustrated below. (Figs. 51, 52) If any of the flames appear abnormal call a service person. Fig. 50 Flame adjustment knob for SIT valve. L O H I T urn countercl[...]

  • Page 26

    26 DVRT41 Direct Vent Gas Fireplace 10006740 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For [...]

  • Page 27

    27 DVRT41Direct Vent Gas Fireplace 10006740 Lighting & Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING , smell all around the appliance area for gas. Be sure to sm[...]

  • Page 28

    28 DVRT41 Direct Vent Gas Fireplace 10006740 Instructions for RF Comf or t Control V alve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NO TE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 53) 2. T urn the [...]

  • Page 29

    29 DVRT41Direct Vent Gas Fireplace 10006740 Dela y Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. T o change the timer level, press the time key followed by an arrow key . Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUTO mode, the room temperature, set tempera- ture, flame [...]

  • Page 30

    30 DVRT41 Direct Vent Gas Fireplace 10006740 LED Count Service Action 8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2T urn fan ON NOTE: Some keys are not active. 2. Slide the Remote/Local switch to REMOTE and teach the valve a transmitter[...]

  • Page 31

    31 DVRT41Direct Vent Gas Fireplace 10006740 Light pilot burner Set manual switch to local or remote Release pilotstat knob T urn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? T ransmitter controls fan T urn pilotstat knob to PILOT to turn off main burner T urn pilotstat knob to OFF to turn valve completely[...]

  • Page 32

    32 DVRT41 Direct Vent Gas Fireplace 10006740 Window Frame Assembly to be Removed Before Service Work Tr oubleshooting – Hone ywell VS8421 START CHECK Gas Supply On ▼ ▼ ▼ ▼ ▼ Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And Try Again. • For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hoo[...]

  • Page 33

    33 DVRT41Direct Vent Gas Fireplace 10006740 W ARNING: Before doing an y gas contr ol service work, remove glass fr ont. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will not [...]

  • Page 34

    34 DVRT41 Direct Vent Gas Fireplace 10006740 SIT 822 Valve with a Honeywell Electronic Igniter Troubleshooting the Gas Control System ST ART •TURN GAS SUPPL Y OFF • TURN ON/OFF SWITCH TO CALL FOR HEA T "ON" POWER TO MODULE (24V NORMAL) SP ARK ACROSS IGNITOR SENSOR GAP YES YES YES • TURN GAS ON PILOT BURNER LIGHTS? SP ARK STOPS WHEN [...]

  • Page 35

    35 DVRT41Direct Vent Gas Fireplace 10006740 Fuel Conversion Instructions To convert the DV360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “ OFF ” and turn gas supply OFF . Turn OFF any electricity that may be going to the appliance. CA UTION: Logs may be HO T! Allow to cool [...]

  • Page 36

    36 DVRT41 Direct Vent Gas Fireplace 10006740 Fuel Conversion Instructions Honeywell Comfort Control Valve ONLY WARNING: The conversion must only be undertaken by a qualified, certified gas appliance installer. LOCAL REMOTE O N ¥ PILOT OFF ¥ LED Motor Top Cap Piezo Ignitor Local/ Remote Switch Pilotstat Knob LED Plug Antenna FP1037 Fig. 64 Comfort[...]

  • Page 37

    37 DVRT41Direct Vent Gas Fireplace 10006740 LOCAL Center Plunger Blue - NG Red - LP Motor Top Cap FP1037b Fig. 65 Depressd and turn center plunger. Fig. 67 Burner orifice replacement. CO124 Rear Burner Orifice: Refer to Conversion Kit Orifice Chart Front Burner Orifice: Refer to Conversion Kit Orifice Chart 15.T urn the gas supply valve and gas val[...]

  • Page 38

    38 DVRT41 Direct Vent Gas Fireplace 10006740 Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual. Always h[...]

  • Page 39

    39 DVRT41Direct Vent Gas Fireplace 10006740 2 3 4 5 6a,b 7 8 9a 9b 9e 9c 9d 10 11 12 13 14 15 16 17 22 23 P I L O T O N O F F P IL O T A D J L O H I TPTH TH TP 24a,b 25a,b 26a,b 30 27 32 28 29 33 HI LO 31a,b 34a,b 36b 35a,b 36a 38 37 39 40 41 43 42 45 46 49 50 51 52 53 54 55 56 57 58 59 LOCAL REMOTE O N ¥ P I L O T OFF ¥ LED 60a,b 61 63a,b 66 62 [...]

  • Page 40

    40 DVRT41 Direct Vent Gas Fireplace 10006740 DVRT41 (continued) Ref. Description DVRT41 1. Log Set DVRT41 (Complete) 10006185 1a. Log Rear (G7) 10006798 1b. Log Front Right (G6) 10006797 1c. Log Front Left (G10) 10006801 1d. Log Front Center (G9) 10006800 1e. Log Crossover Left T op (G8) 10006799 2. V olcanic Rock 20000376 3. Lava Rock - Burner 578[...]

  • Page 41

    41 DVRT41Direct Vent Gas Fireplace 10006740 DVRT41 (continued) Ref. Description DVRT41 30. Thermocouple - RN/RP 53373 31a. V alve - SIT 822 - EN 57884 31b. V alve - SIT 822 - EP 57883 32. Thermopile - RN/RP 51827 33. Hood Pilot 3 W ay 10002385 34a. Pilot Assembly SIT T op Conv . - EN 10002387 34b. Pilot Assembly SIT T op Conv . - EP 10002388 35a. P[...]

  • Page 42

    42 DVRT41 Direct Vent Gas Fireplace 10006740 Fuel Conversion Kits Natural Gas to LP DVRT41RN/EN Kit #10006826 DVRT41RFN Kit #10006827 LP to Natural Gas DVRT41RP/EP Kit #10006825 DVRT41RFP Kit #10006828 DVRT41 (continued) Ref. Description DVRT41 67. Refractory Bay Window 10000506 68a. Regulator Head - Nat. 10001006 68b. Regulator Head - LP 10001007 [...]

  • Page 43

    43 DVRT41Direct Vent Gas Fireplace 10006740 Optional Accessories A vailab le FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth supports. (Fig. 72) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using a ha[...]

  • Page 44

    44 DVRT41 Direct Vent Gas Fireplace 10006740 Remote Controls Optional remote control units are available to control different functions of the appliance. Model Functions Controlled MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control with a digital display and a programmable 24 hour clock IMT Wall mounted thermostat control C[...]

  • Page 45

    45 DVRT41Direct Vent Gas Fireplace 10006740 This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile Hom[...]

  • Page 46

    46 DVRT41 Direct Vent Gas Fireplace 10006740 8. Remove the compression fitting which holds the aluminium tubing in the pilot assembly. This will reveal the pilot orifice which must be replaced with the one provided in the conversion kit. 9a. Units with SIT valve (Refer to illustrations in the installation instructions supplied with the kit): a) Usi[...]

  • Page 47

    47 DVRT41Direct Vent Gas Fireplace 10006740 BASIC WARRANTY CFM Specialty Home Products (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions a[...]

  • Page 48

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DVRT41RN 64 83 84 64 DVRT41RP 64 84 85 64 DVRT41RFN 64 83 84 64 DVRT41RFP 64 84 85 64 DVRT41EN 66.1 83 84 64 DVRT41EP 66.1 84 85 64 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www .majesticproducts.com ?[...]