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A good user manual
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Table of contents for the manual
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Page 1
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Page 2
T ABL E OF CONT ENTS SECT ION 1: M A INTEN AN CE PROCEDURE MAINTENANCE CHECK LIST TENSIONING T HE BEL T PROCED URE DECK RE-W AXING PROCEDURE CLEAN TH E GROOVES PROCEDURE LUBRICA TING TH E AIR SHOCK PROC EDURE SECT ION 2: WIRING DIA GRAM T9700 MCB NAME : MEB1J (WIRING DIAGRAM) T9600/T9500 MCB NAME : MEA9J (WIRING [...]
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Page 3
SECTI ON 1 MAINTEN ANCE PROCEDU RE[...]
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Page 4
PREVENTIVE MAINTENANCE SCHEDULE VISION TREADMILL Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Bolts Inspect Frame Clean Inspect Running Belt T op Clean (V acuum) Inspect #3 Carbon Brush Inspect Replace Power Cord Inspect Display Console Clean Inspect Handlebar Clean Inspect Handrail & Handlebar Inspect Front Roller Clean[...]
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Page 5
TENSIONING THE BEL T Caution: Over-tightening of the roller w ill severely shorten the life of the belt and may cause further damage to other compon ents. Running Bel t: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping across the rollers. This is a normal and common adjustment on[...]
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Page 6
DECK RE-W AXING PROCEDURE Frequency: Every 1 mont h. LUBE Name: DOW CORNING 350 SILICON Procedure: 1. Loosen the tension bolts at both ends. 2. Pull the belt w ith your lef t hand and apply the silicon in the deck w ith your right hand. (The volume of silicon applied is about 25C C.) 3. T ighten the tension bolts. 4. S tart the treadmill. S tep on [...]
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Page 7
CLEAN THE GROOVES PROCEDURE Frequency: Every 3 mont hs. Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 2.Check the grooves in motor pulley for di r t or dust and clean it. 3Check the grooves in roller pulley for dirt or dust and clean it. 1 - 4 If dirty gro oves in the drive belt, m oto r and r oller[...]
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Page 8
LUBRICA TING THE AIR SHOCK Frequency: Every 6 mont hs. Procedure: 1. Fold up the frame by using the deck-locking lever . 2. Add the lubricating oil on the shaf t of the air shock. 3. Lift the fra me up and down, repeating this several times to allow the l ubricati ng oil blend into air shock. 1-5[...]
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Page 9
SECTI ON 2 WIRING DIA GRAM INSTRUC TION[...]
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Page 10
T9700( TM51D/E) MCB WIRING( FOR 1 10V / 22 0V) T1---- -Motor w ir e (black) T2---- -Motor w ir e (r ed) T3---- -D1 of on/off sw itch T4---- -D3 of on/off sw itch T5---- -20-pin console ca ble T6---- -Elevation cable T7---- -Speed sensor line T8---- - Gr ound wire 2-1 VR1 T3 T4 T2 T1 T6 T5 T7 T8[...]
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Page 11
T9600HRT (COMFO R T)/T9 600HR T/T9500HR T/T9 450HR T/T935 0/T9300 MCB WIRING(F OR 1 10 V / 220V) T1---- -Motor w ir e (black) T2---- -Motor w ir e (r ed) T3---- -D1 of on/off sw itch T4---- -D3 of on/off sw itch T5---- -8-pin console cable T6---- -Elevation cable T7---- -6-pin console cable T8---- - Speed sensor line[...]
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Page 12
T9200/T9250 MCB WIRIN G(FOR 1 10V / 2 20V) T1---- -Motor w ir e (black) T2---- -Motor w ir e (r ed) T3---- -D1 of on/off sw itch T4---- -D3 of on/off sw itch T5---- -8-pin console cable T6---- -Elevation cable T7---- -6-pin console cable T8---- - Speed sensor line T9---- - Gr ound wire 2-3 T2 T2 T1 T3 T4 T6 T5 T7[...]
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Page 13
SECTI ON 3 CONSOLE E NGIN EERING MODE GUIDE[...]
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Page 14
T9700(T M51D/E) TREADMILLS (for Soft w are V er . 2.5) Apply to : 1. VISION T9700/T9600 serise treadmail . 2. 2004 year T9700 serise treadmail. 3. 2004 year for ID How to enter into the engineering mode? 1. Press & Hold both “ELEV A TION UP” and “SPEED DOW N” a t the sam e time for 3-5 sec. Then, the dot v ision display wi ll show “DG[...]
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Page 15
KEY BEHALE FUNCTION key name function SELECT To Store up the parameter SPEED UP Add this show parameter of speed and elevati on SPEED DOWN Decrease th is sho w parameter of speed and elevation STOP Press the STOP key for 3~5 sec will reset to source s ELEVATION UP Add address ELEVATION DOWN Decrease add re ss START No function CONFIGURE INCLUDE ADD[...]
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Page 16
P13 ELV DIR Change the inc line altitude 255 0 255 P14 ELV ERRS Change the al ti tude error switc h, 0=OFF, 1=ON 0 0 1 P15 SCROLL set the change display show le tter speed 7 1 255 P16 LUBE HRS Ac cumulate the after one lube to now hou r 0 0 0xffff P17 CLEAN Accumulate the af ter clean to now distance 0 0 0xffff P18 BRUSH Accumulate the c hange moto[...]
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Page 17
T9600HR T(COMFOR T)/T9 600HR T/T95 00HR T/T9450HR T/ T9350/T9300 TREADMILLS ( fo r Software V er . 5.9 ) Appl y t o : 1. VISI ON T93 00/T9350/T9400/T9450/T9500 serise treadm ail. 2. 2004 y ear T9300/T9350/T9450/T9500/T9600 seri se treadmail. 3. 2004 y ear T9350/T9450/T9500 for ID How to enter into the engineering mode? 1. Press & Hold both “E[...]
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Page 18
KEY BEHALE FUNCTION key name function SELECT T o S tore up the parameter SPEED UP Add this show parameter of speed and elevation SPEED DOWN Decrease this show parameter of speed and elevation ELEV A TION UP Add addre ss ELEV A TION DOWN Decrease addr ess ST AR T Enter P0~P14 parameter ENG1 3-5 ADDRESS DEFINITION SOURCES SCOPE P0 MIN SPD P1 MAX SPD [...]
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Page 19
Appendix (1) SOU=SOURCES P ARAMETER SCO=SCOPE P ARAMETER P6 P0 P1 P2 P4 P5 MODEL Metric/ English SET SOU SCO SOU SCO SOU SCO SOU SCO SOU SCO English 0 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 T9300 (TM55) Metric 1 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 English 2 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 T9300HR [...]
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Page 20
Metric 9 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 English 24 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 Metric 34 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 English 10 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 T9600HR T (TM53) Metric 1 1 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 Appendix (2) Mod[...]
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Page 21
Remarks : 1. If set address P6 model is T9450(Configuration Number 6/7/23/33) machine the address P1 1 will automatic set to 7,bec ause runnin g band the depth is 4.4mm. 2. If you want to the clean accum ulate ti me and distance, please press the "ELEV A TION UP and DOWN" for 5 sec of user mode. Error code definition Error Definition E4 I[...]
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Page 22
T9200/T9250 TR EADMILLS ( fo r Soft w ar e V er . S706) How to enter into the engineering mode? 1. Press & Hold both “EL EV A TION UP” and “SPEED DOWN” at the same time for3-5 sec. Then, the dot vision display first will show VERSION ” foll ow show ENG 1 ” 2. Press the "ELEV A T ION" or "SPEED" to select [...]
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Page 23
ENG1 Remark s: 1. If you want to the clean accum ulate time and distance, please enter engineering mode select “ENG1” enter , pl ease enter P9 (Acc umulate Tim e) or P10 (Accum ulate D istance) hold “ELEV A TION DOWN and SPEED UP” for 3 ~5 sec. Erro r code def inition Erro r Defi nition E2 Incline motor pr oblem 3-10 ADDRESS DEFINITION SO U[...]
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Page 24
SECTI ON 4 MCB LED INSTRUCTIONS[...]
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Page 25
MC B L ED In dica tion Note: Use a multi-meter to test the pow er socket. 1 10v mode: 95 v 140v 220v mode: 21 0v 250v Note: F or MCB (Low er-board) Note: For PCB (Upper-board) W hen we designed the lower control b oard (MCB) f or our treadmills we placed status lights (LEDs) on it t o a id in f ield diagnosis and rep[...]
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Page 26
MC B L ED In dica tion Note: over 26 A mp s when lit Note: a control command from the PCB to the MCB Light- W hen lit, indicates the Hi gh Power Direct Current supply f or the m otor (B+) is online. T his light will remain lit f or a period of time after power has been removed from t he MCB. W hile the MTR light remains lit, anyone handling the MCB[...]
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Page 27
MC B L ED In dica tion Note: the incline is being commanded up Note: the incline is being commanded dow n Light- Indicates th e PCB is commanding the incline motor to move up. If the User is commanding the incline to inc rease and this light is not lit, check cabling, verif y proper PCB o peration and replace it if either is defective. If the p rob[...]
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Page 28
PWM MCB LED C HA RT NO. AC +18V +1 1V MTR I-LIMIT PWM UP DN 1 OFF OFF OFF OFF OFF OFF OFF O FF 2 ON OFF OFF OFF OFF OFF OFF O FF 3 ON ON OFF ON OFF OFF OFF O FF 4 ON OFF ON OFF OFF OFF OFF O FF 5 ON ON ON OFF OFF OFF OR BLINKING N/A N/A 6 ON ON ON DIM/ OFF ON B LINKING N/A N/A 7 ON ON ON ON ON B LINKING N/A N/A 8 ON ON ON ON OFF COMES ON BRIEFL Y &[...]
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Page 29
MCB LED-AIDED TR OUBLESHOOTING CHART NO. PROBLEM/RESUL T CORRECT IVE ACTION 1 No operation of MCB or PCB V erif y connections, power switch, circuit breaker and fuse 2 No operation of MCB or PCB Check fuse F1 3 PCB will not power up R eplace MCB 4 PCB will power up but t he MCB will not operate V erify adequate line vo ltag e. If line voltage is ad[...]
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Page 30
SECTI ON 5 TROUBL ESHOOTINGS[...]
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Page 31
No display on console Possible caus es: 1. Breaker is damage d. 2. ON/OFF sw itch is damaged. 3. MCB is da maged. 4. 6-pin console cable is damaged. 5. PCB is damaged. Fix: 1. ( refer to “MCB LED la y out & i ndication”……SECTION 6) V erify if LED 1 15vAC(AC) is lit. If this LED is lit, go to step 2. If LED 1 15vAC(AC) is not lit, verify[...]
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Page 32
Running speed is not stable Possible caus es: 1. A C power voltage is too low . 2. T ension of drive belt or running belt is too loose. 3. P oor adjustment of MCB. 4. M CB is damaged. 5. M otor is damaged. Fix: 1. Check the power volt age by using volt age-meter to see if it is w ithin 120 V 15% or 230V 15 %. If the power volt age is n&[...]
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Page 33
T readmill starts to run by itself Possible caus es: 1. T he console cable is broken. 2. P CB is out of order . 3. M CB is out of order . Fix: 1. Replace the console cable w ith a new one. 2. Replace the PCB. 3. Replace the MCB. All or some of the keys on console do not work Possible caus es: 1. K eyp ad connecting plug is not fit-in properly . 2. [...]
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Page 34
Noises generated under motor cover Possible caus es: 1. The running belt tension is adjusted too tight. 2. The bearing of front roller is not installed correctly . 3. Dirty grooves of drive belt. 4. The motor is damaged. Fix: 1. Adjust the belt tension so that the belt does not start slippin g and then check if the noise has disappeared. Let th[...]
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Page 35
T readmill will not start Possible caus es: 1. MCB is da maged. 2. 8-pin console cable is damaged. 3. PCB is damaged. 4. Motor is damaged. Fix: Open motor cover , v erify wire connection MTR1 and MTR2 on the MCB then plug in the power cord and turn on the power switch. Then press “ST AR T“ button. Please check below item: 1. V erify the LED ind[...]
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Page 36
Incline function does n ot work Possible caus es: 1. The 8-pin console cable is damaged . 2. Incline motor is damaged. 3. PCB is damaged. 4. MCB is damaged. 5. The incline setting is not correct. Fix: Enter to the Engineering Mode to re calibrate the elevation values Then press "F A ST" and "SLOW" key to see if the incline m[...]
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Page 37
Heart-Rate-Con trol fu n ction does no t work Possible caus es: 1. Tr ansmitter does not cont act w ith us er's che st ver y well. 2. Tr ansmitter(Polar-bel t) is at low battery statu s. 3. Tr ansmitter(Polar-bel t) is damaged. 4. Heart-rate-control board is damaged. 5. PCB is damaged. Fix: 1. Center the transmitter on y our c hest bel ow the [...]
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Page 38
Error Messages on the Console T9 700 (TM51D/E) Err or code definition Error Definition E4 Inc line motor parameter over the set E5 Incline motor not to move ment E6 Incline motor the signal not answer E7 Speed over the 2. 0 mph km/h Error Message "E4" : Please enter the engineer mode to execute the AUTO-CA L MODE. Error Message "[...]
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Page 39
T9600HR T (COMFOR T)/T9600HR T/T950 0HRT /T9450HR T/T9350/ T9300 Error code definition Error Definition E4 Incline motor para m et er over the set E5 Incline motor not to m ove m ent E6 Incline motor the signal not answer TROUBLESHOOTINGS Error Message " E4" : Please enter the eng ineer mode to execute the AUT O-CAL MODE Error Message &qu[...]
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Page 40
T9200/T9250 Error code d efinition Erro r code def inition Error Definition E2 Incline motor problem Erro r Mes sage " E2" : 1. Please check the incline m otor cable whe ther to inset MCB. 2. Check the console signal whether tra nsmission to MCB, y ou can refer to MCB LED UP and DOWN. If LED not light please check the cons ole cable and c[...]
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Page 41
Revision: 1.0 Date: 1999-09- 01 SECTI ON 6 SOFTW AR E UPGRADE PROC EDURE[...]
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Page 42
Revision: 1.0 Date: 1999-09- 01 VISION SERI ES TRE A DMI LL SO FT WA RE UPGRADE SOP A. Service T ools & A cce ssories: 1. Computer (Notebook is preferred) 2. Connection cables ( Part s NO: MQMXCV 001 and M QMXCV002) 3. Softw are 6-1[...]
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Page 43
Revision: 1.0 Date: 1999-09- 01 B. Step s : 2. Connection cable s & s hort pin is ready. 3. Turn ON t he power s w itch. 4. Find out the software version file in the computer and then actuate/open the file b y “click” the mouse twice. 5. The computer wi ll be turned into DOS mode, and run the ins tallation work. Automatically. (It takes aro[...]