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Volkswagen 01M manual

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First and foremost, an user manual of Volkswagen 01M should contain:
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Table of contents for the manual

  • Page 1

    AUTO TRANS DIAGNOSIS - 01M Article Text 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ARTICLE BEGINNING AUTOMATIC TRANSMISSIONS Volkswagen Type 01M Cabrio, Golf, Golf III, GTI Jetta, Jetta III, Passat APPLICATION & LABOR TIMES APPLICATION & LAB[...]

  • Page 2

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 2) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 1: Cross-Sectional View Of Transaxle Components Courtesy of Volkswagen United States, Inc.[...]

  • Page 3

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 3) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 2: Identifying TCM & Shift Lock Electrical Components Courtesy of Volkswagen United States, Inc. The transmission elements consist of a planetary gear[...]

  • Page 4

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 4) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM engaged depending on engine load and vehicle speed. Power from the transmission is connected to the drive pinion through transfer gears. A ring gear and differ[...]

  • Page 5

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 5) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM LUBRICATION & ADJUSTMENTS NOTE: See appropriate AUTOMATIC TRANSMISSION SERVICING article in TRANSMISSION SERVICING section. TROUBLE SHOOTING SYMPTOM DIAGNO[...]

  • Page 6

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 6) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Check valve body for sticking valve(s) or faulty shift solenoid(s). Erratic Or Harsh Shifts Short in wiring to shift solenoid(s) or faulty shift solenoid(s). C[...]

  • Page 7

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 7) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM wear. If transaxle does not operate in manual reverse gear, check reverse apply clutch and reverse brake clutch for damage or wear. ROAD TEST WARNING: DO NOT e[...]

  • Page 8

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 8) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 2H-1M ............................................ 32-28 1M-1H ............................................ 32-28 (1) - Information not available from manufact[...]

  • Page 9

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 9) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM All models are equipped with an electronic shift lock system. TCM controls shift lock system. See Fig. 2. This system locks gear selector in Park or Neutral po[...]

  • Page 10

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 10) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 4: Exploded View Of Shift Lock & Gear Selector Assembly Courtesy of Volkswagen United States, Inc.[...]

  • Page 11

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 11) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM NOTE: Perform the following adjustments in order given. Control Cable Adjustment Loosen lock screw at gear selector lever on transaxle. Move gear selector in [...]

  • Page 12

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 12) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Removal & Installation (Control Cable) Remove lower cover from center console. Remove circlip from control cable end. Remove exhaust covers. On models equ[...]

  • Page 13

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 13) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Remove shift lock cable from under dash near A/C-heater housing and remove from vehicle. To install, position shift lock cable through under-dash panels. S[...]

  • Page 14

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 14) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM box to TCM vehicle harness. Leave TCM disconnected. 3) Measure voltage and resistance between specified sockets on test box. See Figs. 10-13. If a problem is [...]

  • Page 15

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 15) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 11: Testing TCM Harness & Components (2 Of 4) Courtesy of Volkswagen United States, Inc.[...]

  • Page 16

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 16) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 12: Testing TCM Harness & Components (3 Of 4) Courtesy of Volkswagen United States, Inc. Fig. 13: Testing TCM Harness & Components (4 Of 4) Court[...]

  • Page 17

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 17) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM HYDRAULIC PRESSURE Check operation of apply and brake clutches by air checking fluid passages of valve body and transaxle case. Install Pressure Gauge (VAG 17[...]

  • Page 18

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 18) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ON-VEHICLE SERVICE DRIVE AXLE SHAFTS See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES section. OIL COOLER FLUSHING 1) Remove external o[...]

  • Page 19

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 19) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 3) Remove all clutches with support tube, 2nd-4th gear clutch plates, springs and spring caps together. See Figs. 17 and 18. 4) Lock drive shell in place by i[...]

  • Page 20

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 20) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 15: Checking Turbine Shaft End Play Courtesy of Volkswagen United States, Inc. Fig. 16: Removing Oil Pump Courtesy of Volkswagen United States, Inc.[...]

  • Page 21

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 21) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 17: Exploded View Of Transaxle Components Courtesy of Volkswagen United States, Inc. Fig. 18: Removing Turbine Shaft With 2nd-4th Brake Clutch & 1st-[...]

  • Page 22

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 22) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 19: Locking Small Sun Gear Drive Shell Courtesy of Volkswagen United States, Inc. Fig. 20: Removing Small Planetary Drive Shaft Courtesy of Volkswagen Un[...]

  • Page 23

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 23) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 21: Removing Planetary Carrier & Reverse Brake Clutch Assembly Courtesy of Volkswagen United States, Inc. FINAL DRIVE & TRANSFER GEARS 1) Drain g[...]

  • Page 24

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 24) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Remove pressing adapter. Remove input transfer gear assembly from transaxle case. 5) Remove speedometer drive shaft. See Fig. 23. On left axle flange, remove [...]

  • Page 25

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 25) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 23: Exploded View Of Drive Gear Assembly Courtesy of Volkswagen United States, Inc.[...]

  • Page 26

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 26) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 24: Removing Bearing Adjuster Ring Bearing Carrier Courtesy of Volkswagen United States, Inc. Fig. 25: Locating Planetary & Input Gear Assembly Court[...]

  • Page 27

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 27) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 26: Exploded View Of Drive Pinion & Output Gear Assembly Courtesy of Volkswagen United States, Inc. Fig. 27: Removing Pinion Drive Gear Courtesy of V[...]

  • Page 28

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 28) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM COMPONENT DISASSEMBLY & REASSEMBLY FINAL DRIVE 1) Disassemble differential. See Fig. 28. If ring gear or differential housing is damaged, replace differen[...]

  • Page 29

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 29) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM OIL PUMP & 2ND-4TH BRAKE CLUTCH PISTON Disassemble oil pump and 2nd-4th brake clutch piston. Check for worn or damaged parts and replace as necessary. Rep[...]

  • Page 30

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 30) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ONE-WAY CLUTCH 1) Disassemble one-way clutch. Check for worn or damaged parts and replace as necessary. Compress each spring and install into cage. See Fig. 3[...]

  • Page 31

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 31) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 33: Installing Piston Into One-Way Clutch Courtesy of Volkswagen United States, Inc. PLANETARY CARRIER NOTE: Disassembly and reassembly procedures are no[...]

  • Page 32

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 32) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM APPLY CLUTCH PLATE APPLICATIONS APPLY CLUTCH PLATE APPLICATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ[...]

  • Page 33

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 33) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 35: Exploded View Of Reverse Apply Clutch Assembly Courtesy of Volkswagen United States, Inc. REVERSE & 2ND-4TH BRAKE CLUTCHES Reverse and 2nd-4th br[...]

  • Page 34

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 34) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM change shaft. Install parking pawl pin (if removed). Using a center punch, peen parking pawl pin. Install operating rod for manual valve, detent spring screws[...]

  • Page 35

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 35) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 37: Removing Output Gear Roller Bearing Courtesy of Volkswagen United States, Inc. VALVE BODY NOTE: Disassembly and reassembly procedures are not availab[...]

  • Page 36

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 36) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 38: Exploded View Of 1st-3rd Apply Clutch Courtesy of Volkswagen United States, Inc.[...]

  • Page 37

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 37) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 39: Removing & Installing Spring Circlip Courtesy of Volkswagen United States, Inc. 3) Install new seal rings to clutch piston, and install piston in[...]

  • Page 38

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 38) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 41: Installing Clutch Housing Circlip Courtesy of Volkswagen United States, Inc. 4TH APPLY CLUTCH NOTE: Soak all friction-faced clutch plates in ATF for [...]

  • Page 39

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 39) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 42: Exploded View Of 4th Apply Clutch Courtesy of Volkswagen United States, Inc.[...]

  • Page 40

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 40) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSAXLE REASSEMBLY FINAL DRIVE & TRANSFER GEARS NOTE: Reassembly procedures include bearing and shim adjustments. Perform all steps in the order given. [...]

  • Page 41

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 41) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 44: Locating Final Drive Roller Bearings, Races & Adjustment Shims Courtesy of Volkswagen United States, Inc. Fig. 45: Checking Drive Pinion Roller B[...]

  • Page 42

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 42) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM result in zero end play. * Next, subtract .008" (.220 mm) to achieve required preload. * Total shim thickness required to achieve correct preload would b[...]

  • Page 43

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 43) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM needle bearing (flat side facing input gear) into transaxle case. See Figs. 1, 44 and 47. Align lugs on outer roller bearing to fit between lugs on inner roll[...]

  • Page 44

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 44) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 48: Aligning Lugs On Input Transfer Gear Roller Bearings Courtesy of Volkswagen United States, Inc. Fig. 49: Tightening Fastener Nut On Input Transfer Ge[...]

  • Page 45

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 45) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Add dished washer thickness to distance measured in step 3). Subtract .007" (.180 mm) to obtain shim thickness for desired roller bearing preload. Shi[...]

  • Page 46

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 46) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM table. DIFFERENTIAL ROLLER BEARING SPECIFICATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ[...]

  • Page 47

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 47) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSMISSION NOTE: Soak all friction-faced clutch plates in ATF for at least 15 minutes before installation. Apply assembly lubrication to all bushings, washe[...]

  • Page 48

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 48) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 54: Installing Planetary Carrier & Axial Needle Bearing Courtesy of Volkswagen United States, Inc. Fig. 55: Exploded View Reverse Brake Clutch Assemb[...]

  • Page 49

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 49) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 56: Installing Reverse Brake Clutch Plates Courtesy of Volkswagen United States, Inc. Fig. 57: Installing One-Way Clutch Courtesy of Volkswagen United St[...]

  • Page 50

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 50) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 58: Installing Circlips Courtesy of Volkswagen United States, Inc. Fig. 59: Checking Reverse Brake Clutch Clearance Courtesy of Volkswagen United States,[...]

  • Page 51

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 51) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Outer ................................................ 7 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ?[...]

  • Page 52

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 52) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 62: Installing Small Planetary Drive Shaft Courtesy of Volkswagen United States, Inc. 7) Install bearing, washer, and impeller shaft and 4th apply clutch[...]

  • Page 53

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 53) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 63: Installing 4th Apply Clutch & Impeller Shaft Courtesy of Volkswagen United States, Inc. Fig. 64: Installing 1st-3rd Apply Clutch & Turbine Sh[...]

  • Page 54

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 54) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 65: Installing Support Tube Courtesy of Volkswagen United States, Inc. Fig. 66: Checking Turbine Shaft End Play Courtesy of Volkswagen United States, Inc[...]

  • Page 55

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 55) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 13) DO NOT install top outer splined clutch plate or waved spring washer. Determine clearance of 2nd-4th brake clutch. Press 2nd- 4th brake clutch assembly do[...]

  • Page 56

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 56) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 69: Measuring Oil Pump Flange-To-Clutch Plate Courtesy of Volkswagen United States, Inc. Fig. 70: Measuring Height Of Piston Fig. 71: Installing Manual V[...]

  • Page 57

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 57) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 72: Installing Valve Body Courtesy of Volkswagen United States, Inc. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ[...]

  • Page 58

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 58) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Valve Body Bolts .................................. 44 (5) Valve Body Conductor Strip Bolt .................. 89 (10) ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ[...]

  • Page 59

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 59) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM pedal. Print screen. 4) While observing scan tool display, slowly press accelerator pedal until display reads 50 percent. DO NOT release pedal. Print screen. [...]

  • Page 60

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 60) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 73: 1995 Transaxle Wiring Diagram (Cabrio, Golf & Jetta 2.0L - Early Production)[...]

  • Page 61

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 61) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 74: 1995 Transaxle Wiring Diagram (Cabrio 2.0L - Late Production)[...]

  • Page 62

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 62) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 75: 1995 Transaxle Wiring Diagram (Golf & Jetta 2.0L - Late Production)[...]

  • Page 63

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 63) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 76: 1995 Transaxle Wiring Diagram (Jetta 2.8L)[...]

  • Page 64

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 64) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 77: 1995 Transaxle Wiring Diagram (Passat)[...]

  • Page 65

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 65) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 78: 1996 Transaxle Wiring Diagram (Cabrio)[...]

  • Page 66

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 66) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 79: 1996 Transaxle Wiring Diagram (Golf 2.0L & Jetta 2.0L & 2.8L)[...]

  • Page 67

    AUTO TRANS DIAGNOSIS - 01M Article Text (p. 67) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 80: 1996 Transaxle Wiring Diagram (Passat) END OF ARTICLE[...]