Volvo 240 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Volvo 240, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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Unfortunately, only a few customers devote their time to read an instruction of Volvo 240. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Volvo 240 should contain:
- informations concerning technical data of Volvo 240
- name of the manufacturer and a year of construction of the Volvo 240 item
- rules of operation, control and maintenance of the Volvo 240 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Volvo 240 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Volvo 240, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Volvo service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Volvo 240.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Volvo 240 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    1987 Volvo 240 1 9 8 7 VOLVO 240 Important It is most important that you read the first two chapters in order to become familiar with your vehicle's instruments and features. The other chapters are intended to provide you with information, and also serve as a source of reference. Contents Introduction to the manual Before you drive This sectio[...]

  • Page 2

    1987 Volvo 240 driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions, and maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear [...]

  • Page 3

    1987 Volvo 240 pg. 5 Keys file:///K|/ownersdocs/1987/1987_240/87240_00.htm (3 of 4)12/30/2006 7:53:23 AM[...]

  • Page 4

    1987 Volvo 240 The key number codes are stamped on a separate tag supplied with the keys. This tag should be separated from the key ring and kept in a safe place. The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. Top of Page file:/[...]

  • Page 5

    1987 Volvo 240 1 9 8 7 VOLVO 240 Before you drive pg. 6 240 DL Sedan pg. 7 Before you drive Instruments and controls 8 Instruments 10 Warning lights 11 Clock, ambient temperature gauge 12 Oil pressure gauge, voltmeter 13 Ignition switch, turn signals 14 Lighting 15 Windshield wipers, washer nozzles 16 file:///K|/ownersdocs/1987/1987_240/87240_01a.h[...]

  • Page 6

    1987 Volvo 240 Washer fluid reservoir 17 Rear window demister, heated seat, hazard warning flasher 18 Parking brake 19 Cigarette lighter, ash trays 20 Electrically operated windows 21 Heating and ventilation 22 Air conditioning 24 Radios, AM-FM-FM stereo/tape players 25 Front seats 26 Seat belts 28 Doors and locks 30 Trunk lid 31 Hood release, long[...]

  • Page 7

    1987 Volvo 240 pg. 9 Instruments and controls See page 1 Air louver 23 2 Turn signals 14 3 Headlights, parking lights 15 4 Instruments, lights 15 5 Instruments 10 6 Wiper/washer, tailgate window wiper/ washer (wagon) 16, 17 7 Starting (ignition) switch/steering wheel lock 14 8 Air louver 23 9 Storage compartment (extra instrument or radio location)[...]

  • Page 8

    1987 Volvo 240 16 Cigarette lighter 20 17 Rear window demister 18 18 Hazard warning flashers 18 19 Air conditioning(some models) 24 20 Seat belt reminder light 28 21 Heating and ventilation 22 22 Gear lever or gear selector 43, 44 23 Ash tray 20 24 Fresh air louver(except models with air conditioning) 23 25 Radio receptacle 25 26 Fresh air louver 2[...]

  • Page 9

    1987 Volvo 240 E Temperature gauge The gauge pointer should remain Inside the black range during normal operation. If the pointer enters the red range repeatedly, check coolant level and fan belt tension (See sections titled "Cooling system and coolant") WARNING! allow engine to cool before adding fluid. F Fuel gauge The fuel tank capacit[...]

  • Page 10

    1987 Volvo 240 O Overdrive OFF indicator light (yellow) (automatic transmission models) Shift indicator light (yellow) (manual transmission models) pg. 11 Warning lights The warning lights described on this page should never be on when driving When the ignition is turned on, and before the engine starts, all of the warning lights should be on to te[...]

  • Page 11

    1987 Volvo 240 N Brake failure warning light (red) If the light comes on while driving and the brake pedal can be depressed further than normal, it is an indication that one of the brake circuits is not functioning. Stop immediately, open engine hood and check brake fluid level (see section "Brake fluid, power steering"). Reservoir empty:[...]

  • Page 12

    1987 Volvo 240 Ambient temp. gauge (accessory) An electronic thermometer that indicates ambient temperature just above the road surface. Warns you of icy road conditions. pg. 13 Oil pressure gauge, voltmeter Oil pressure gauge (accessory) The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine. The pressure [...]

  • Page 13

    1987 Volvo 240 Voltmeter (accessory) The voltmeter indicates the voltage in the electrical system and thereby also the state of the battery. While the car is being driven the pointer should be within the black field. Should the pointer point to the upper or lower red field when driving, this may indicate some fault in the electrical system. Note: W[...]

  • Page 14

    1987 Volvo 240 free the ignition key. A chime will sound if the starting key is in the ignition lock and the front door on the driver's side is open. The chime will also sound if the headlights or parking lights are on when the door is open. The chime goes off when the front door is closed. Turn signals 1 Signal lever engaged for normal turns.[...]

  • Page 15

    1987 Volvo 240 Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released. pg. 15 Lighting Headlights and position lights All lights off Parking lights on Headlights and parking lights on Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left side of the st[...]

  • Page 16

    1987 Volvo 240 off when the driver's door is closed. If the headlight is in position , all lights will go out when starting (ignition) switch is switched off. Instrument panel lamps rheostat Clockwise - brighter Counterclockwise - dimmer. pg. 16 Windshield wipers, Tailgate window wiper, Washer nozzles Wiper/washer 1 Intermittent wiper. With sw[...]

  • Page 17

    1987 Volvo 240 3 Wipers, low speed. 4 Wipers, high speed. 5 Windshield wiper/washer. The wiper will make 2-3 complete stroking cycles after the lever is released. Tailgate window wiper/washer, wagon Operated by the switch at the end of the windshield wiper/washer operating lever. 1 Tailgate wiper 2 Interval position With the switch in this position[...]

  • Page 18

    1987 Volvo 240 Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position. 4-8" = 10-20 cm. 12" = 30 cm. pg. 17 Washer fluid reservoir, Rear fog lights Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon)[...]

  • Page 19

    1987 Volvo 240 Rear fog lights The rear fog lights are considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or night time visibility of other vehicles to less than 500 ft. (152 meters). (The headlights must be switched on.) Note that local re[...]

  • Page 20

    1987 Volvo 240 Hazard warning flasher The four-way flasher should be used to indicate that the vehicle has become a traffic hazard. Note: Regulations regarding the use of the hazard warning flasher may vary from state to state. pg. 19 Parking brake Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the[...]

  • Page 21

    1987 Volvo 240 the heating which then is thermostatically controlled. It switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C). pg. 20 Cigarette lighter, Ash trays Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready fo[...]

  • Page 22

    1987 Volvo 240 Electrically operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's are rest as shown in the above illustration. The starting (ignition) switch must be ON for the electrically-operated windows to fun[...]

  • Page 23

    1987 Volvo 240 The rear door windows can be raised or lowered with the respective door switch on the driver's door. The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver's door. pg. 22 Heating and ventilation Heating system 1 TEMP Left = cool Right = [...]

  • Page 24

    1987 Volvo 240 pg. 23 Heating and ventilation How to . . . . . . obtain max. heat 1 TEMP >>> WARM 2 depressed 5 FAN >>> 3(or4) 6 All dash louvers halfway open and floor air louver closed. . . . remove condensation 1 TEMP >>>WARM 3 DEF depressed 5 FAN >>> 3 (or 4) 6 All louvers closed as well as the floor fresh ai[...]

  • Page 25

    1987 Volvo 240 Always keep front external inlet grille (in front of the windshield) clear of obstructions (snow, ice, etc.). Maximum defroster action For maximum defroster capacity at very low ambient temperatures, use the recirculation control (button depressed). If not using air conditioning, the recirculation feature should not be used in humid [...]

  • Page 26

    1987 Volvo 240 Lever placed forward = louver opens Lever placed rearward = louver closes Maximum airflow is obtained with louver fully open and the fan (blower motor) shut completely off. (The fan forces the air through the dash louvers.) Contents | Top of Page file:///K|/ownersdocs/1987/1987_240/87240_01a.htm (22 of 22)12/30/2006 7:53:24 AM[...]

  • Page 27

    1987 Volvo 240 pg. 24 Air conditioning Air conditioning (standard on certain models) How to use the air conditioner: 1 Fan Position 4 for rapid cooling. 2 AIR COND Start the air conditioning compressor by turning the control knob clockwise toward MAX. For rapid cooling, position the knob into the orange range beyond MAX. After desired temperature i[...]

  • Page 28

    1987 Volvo 240 vehicle. Have your Volvo dealer check the system for correct operation yearly. The air conditioning system should be operated periodically to ensure trouble-free performance year round. pg. 25 Radios, AM-FM-FM stereo/Tape players Operating instructions The optional equipment is available from Volvo Accessories in several different mo[...]

  • Page 29

    1987 Volvo 240 pg. 26 Front seats Driver seat height There are two levers, each with three positions, for adjusting the height of the seat (front and/or back of cushion). This allows adjustment of the seat cushion angle for added comfort. After adjusting the seat check that it is securely latched. Note: Do not attempt to raise seat height while sea[...]

  • Page 30

    1987 Volvo 240 Electrically heated front seats The front seats are electrically heated and thermostatically controlled. The heater switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C). The heating may also be disengaged manually using the switches on the parking brake console. Seat back [...]

  • Page 31

    1987 Volvo 240 The front passenger seat is retained by four brackets, each with three positions. The positions are the same as for the driver's seat. However, this adjustment must be accomplished manually, using appropriate hand tools. Child safety Volvo recommends the proper use of restraint systems for all occupants, including children. Reme[...]

  • Page 32

    1987 Volvo 240 Seat belts, retractable Always fasten the seat belts before you drive or ride. Two lights will be illuminated for 4-8 seconds after the starting (ignition) key is turned to driving position. One light is located in the instrument cluster and one in the console between the front seats. A chime will sound at the same time if the driver[...]

  • Page 33

    1987 Volvo 240 The seat belt retractors are normally "unlocked" The retractors will lock up as follows: ● if belt is pulled out rapidly ● during braking and acceleration ● if the vehicle is leaning excessively ● when driving in turns Check seat belt mechanism function as follows: 1. Attach the seat belt. Pull rapidly on the strap.[...]

  • Page 34

    1987 Volvo 240 To lengthen, angle the buckle as shown in the upper illustration and pull the belt through. To shorten, pull the upper part of the double webbing until snug. During pregnancy Pregnant women should always wear seat belts. Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen.[...]

  • Page 35

    1987 Volvo 240 pg. 30 Doors and locks, Child safety lock Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key 1/4 turn counter- clockwise (right door: clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle. To open a door from inside, the lock bu[...]

  • Page 36

    1987 Volvo 240 Child safety locks The buttons are located on the rear door jambs. A The lock functions normally. B The door cannot be opened from the inside . Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B. Wagon model contains child safety lock on tailgate. The l[...]

  • Page 37

    1987 Volvo 240 You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked. The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown above: The trunk is now always locked. This option can be used if for example, you lend your car to somebo[...]

  • Page 38

    1987 Volvo 240 pg. 32 Hood, Long load storage To open the hood Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle. Open the hood. Check that the hood locks properly when closing. Long load storage (except wagon) A flap in the [...]

  • Page 39

    1987 Volvo 240 An optional, specially designed, storage bag should also be used to avoid soiling or tearing the upholstery. Please note that the flap in the rear seat is intended only for light loads such as skis, wood etc. Max. length of load 6 1/2 ft = 2 m. Max. weight of load 33 lbs = 15 kg. WARNING! Take care when loading/unloading the vehicle.[...]

  • Page 40

    1987 Volvo 240 Side-view mirrors A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. pg. 34 Interior light, Sunroof, Refueling Interior light 1 Light always on. 2 Light always off. 3 Light is on when either of [...]

  • Page 41

    1987 Volvo 240 The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door. This facilitates finding starting (ignition) switch, etc., during darkness. Sunroof (certain models) The sunroof is operated by a han[...]

  • Page 42

    1987 Volvo 240 Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. Note: It may be necessary to move front seat forward or raise the seat backs slightly to allow rear seat to fold down. Pull the handle on the rear side of the seat back upwards, [...]

  • Page 43

    1987 Volvo 240 Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges. pg. 36 Tailgate (wagon) To open from the outside Depress the release button located under the tailgate handle. file:///K|/ownersdocs/1987/1987_240/87240_01b.htm (17 of 21)12[...]

  • Page 44

    1987 Volvo 240 To open from the inside Pull out the T-handle located at the bottom of the tailgate. Safety catch A The lid cannot be opened from the inside. B The lock functions normally. pg. 37 Cargo compartment (wagon) file:///K|/ownersdocs/1987/1987_240/87240_01b.htm (18 of 21)12/30/2006 7:53:26 AM[...]

  • Page 45

    1987 Volvo 240 Spare wheel, jack The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips 1/4 turn and lift off the hatch. CAUTION! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car. Concealed storage space [...]

  • Page 46

    1987 Volvo 240 Eyelets Six eyelets are provided in the cargo compartment for anchoring cargo. Four eyelets are shown in the illustration. The remaining two are accessible when the seat back is folded forward. Note: The eyelets are not to be used as occupant restraints. CAUTION! Luggage or other cargo should not be stowed higher than the seat backs.[...]

  • Page 47

    1987 Volvo 240 file:///K|/ownersdocs/1987/1987_240/87240_01b.htm (21 of 21)12/30/2006 7:53:26 AM[...]

  • Page 48

    1987 Volvo 240 1 9 8 7 VOLVO 240 Operating the car pg. 39 Operating the car Service inspection 40 Break-in period 40 Driving economy, shift indicator light 41 Starting the engine 42 Manual transmission 43 Automatic transmission 44 Emergency towing 46 Towing information 47 Trailer hauling 48 Automatic transmission, brake system 49 Catalytic converte[...]

  • Page 49

    1987 Volvo 240 First 600 miles (1,000 km) 1st gear 20 mph (30 km/h) 2nd gear 30 mph (50 km/h) 3rd gear 50 mph (80 km/h) 4th gear 70 mph (110 km/h) 5th gear 80 mph (130 km/h) 600-1,200 miles (1,000-2,000 km) 1st gear 25 mph(40 km/h) 2nd gear 40 mph (65 km/h) 3rd gear 60 mph (100 km/h) 4th gear 80 mph (130 km/h) 5th gear 90 mph (150 km/h) Avoid drivi[...]

  • Page 50

    1987 Volvo 240 pg. 41 Driving economy, Shift indicator light Economical driving does not necessarily mean driving slow Better driving economy may be obtained by thinking ahead, avoiding rapid starts and stops and adjusting the speed of your vehicle to immediate traffic conditions. Observe the following rules: ● Bring the engine to normal operatin[...]

  • Page 51

    1987 Volvo 240 when climbing hills or trailer towing). Using the light regularly, however, should result in a mileage improvement of six percent or more, depending on how you normally drive. Programming instructions for shift indicator If the current supply to the control unit is cut (battery disconnected), the control unit will have to be re- prog[...]

  • Page 52

    1987 Volvo 240 WARNING! Always open the garage doors fully before starting the engine inside the garage to ensure adequate ventilation. The exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous. pg. 43 Manual transmission 5-speed manual transmission Depress the clutch pedal fully when changing gears. Remove the f[...]

  • Page 53

    1987 Volvo 240 Shift positions P park R reverse N neutral D drive 2 intermediate 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector. Depressing the selector knob slightly allows selection of positions N and 1 . Depressing the selector k[...]

  • Page 54

    1987 Volvo 240 Position 2 may be used to obtain forced downshift to 2nd gear for increased engine braking effect. Position 2 can also be used... ● for relatively slow highway driving. ● for city driving. ● when driving on mountain roads where precise speed control is desirable. ● for passing. 1 Low position If position 1 is selected when dr[...]

  • Page 55

    1987 Volvo 240 disengaged, the indicator light ( ) in the instrument panel is illuminated. Be aware that, if 4th gear is disengaged (reminder light illuminated) when the engine is switched off, the transmission will revert automatically to 4-speed operation (reminder light not illuminated) when the engine is restarted. Disengage 4th gear (reminder [...]

  • Page 56

    1987 Volvo 240 Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc. ● Steering must be unlocked. ● Remember that power brake and power steer[...]

  • Page 57

    1987 Volvo 240 pg. 48 Trailer hauling When preparing for trailer hauling, observe the following: ● Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory. ● Maximum trailer weight recommended [...]

  • Page 58

    1987 Volvo 240 WARNING! Bumper-attached trailer hitches must not be used on Volvos, nor should safety chains be attached to the bumper. Trailer hitches attaching to the vehicle rear axle must not be used. NOTE: Never connect a trailer's hydraulic brake system directly to the vehicle brake system, nor a trailer's lighting system directly t[...]

  • Page 59

    1987 Volvo 240 Handling, roadholding Vehicle load, tire design and inflation pressure are important for proper handling. Therefore check that the tires are inflated to the recommended pressure according to the vehicle load. It is recommended to use tires of the same make and dimensions on all four wheels. CAUTION! Do not mix radial ply and bias ply[...]

  • Page 60

    1987 Volvo 240 discs and pads. This will cause a delay in braking effect when the pedal is depressed. To avoid such a delay, when the brakes are needed, depress the pedal occasionally when driving in rain or slush. This will remove the water from the brakes. This should also be done after washing or starting in very damp weather. If the brake power[...]

  • Page 61

    1987 Volvo 240 ● Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions , such as engine overh[...]

  • Page 62

    1987 Volvo 240 1 9 8 7 VOLVO 240 Service and maintenance pg. 51 Service and maintenance Maintenance services 53 Service requirements 54 Engine B230F 56 Fuel requirements 58 Engine fluids 59 Engine oil, Oil/oil filter change interval 60 Cooling system 61 Servicing 63 Transmission oil 68 Rear axle, power steering, brake fluid 70 Lubrication 71 Coolan[...]

  • Page 63

    1987 Volvo 240 pg. 52 240 DL Wagon pg. 53 Maintenance service MAINTENANCE Maintenance services Your Volvo has passed two major inspections before it was delivered to you, according to Volvo specifications. When driven 600-1,200 miles (1,000-2,000 km), your car should be brought to the Volvo dealer for a maintenance service. Engine, manual transmiss[...]

  • Page 64

    1987 Volvo 240 1987 MAINTENANCE SCHEDULE 240 A = Adjust (Correct if necessary) R = Replace I = Inspect (Correct or Replace if necessary) L = Lubricate Maintenance Operation Miles 600- 1,200 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 3 (Km) (1,000- 2,000) (8,000) (16,000) (24,000) (32,000) (40,000) (48,000) (5[...]

  • Page 65

    1987 Volvo 240 Maintenance Operation Miles 600- 1,200 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 (Km) (1,000- 2,000) (8,000) (16,000) (24,000) (32,000) (40,000) (48,000) (56,000) (64,000) (72,000) (80,000) (88,000) (96,000) MISCELLANEOUS MAINTENANCE ENGINE Engine Coolant R R Fuel (Line) Filter R PCV Nipple (O[...]

  • Page 66

    1987 Volvo 240 Engine B230F 1 Data plate 2 Oil filler cap, engine 3 Oil dipstick, engine 4 Brake fluid reservoir 5 Washer fluid reservoir 6 Expansion tank, coolant 7 Oil reservoir, power steering 8 Battery 9 Fuse engine control pg. 57 Road assistance Your 1987 Volvo comes with a three year road assistance program known as ON-CALL. Additional inform[...]

  • Page 67

    1987 Volvo 240 used, must contain no more than 10 percent ethanol and must have an (R+M)/2 rating of 87 or higher. If you experience problems with starting, driveability, or fuel economy with gasohol, you should discontinue its use. Take care not to spill gasoline during refueling Gasolines containing alcohol can cause damage to painted surfaces, w[...]

  • Page 68

    1987 Volvo 240 Washer fluid Washer fluid reservoir. Water and solvent (wintertime use windshield washer anti-freeze). See "Washer fluid reservoir" section. pg. 60 Engine Oil, 5,000 mile (8,000 km) Oil/oil filter change interval Oil quality Meeting API specification SF (CCMC class G3) Oils with designations SF/CC and SF/CD comply with thes[...]

  • Page 69

    1987 Volvo 240 pg. 61 Cooling system Changing coolant Every two years or 30,000 miles (50,000 km) the cooling system should be drained, flushed and refilled. Remove the expansion tank cap. Open the drain cock on right side of the engine block and disconnect the lower radiator hose. Fill coolant through the expansion tank. The heater controls should[...]

  • Page 70

    1987 Volvo 240 Engine Mechanical Components Torque manifold nuts The manifold nuts should be torqued at the 600-1,200 mile (1,000-2,000 km) inspection. A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability. Valves The valve clearance should be checked every 30,000 miles (50,000 km). Vacuum fittings, [...]

  • Page 71

    1987 Volvo 240 Air cleaner Replace the air cleaner cartridge every 30,000 miles (48,000 km). The cartridge should be replaced more often when driving under dirty and/or dusty conditions. The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controll[...]

  • Page 72

    1987 Volvo 240 B230F 1. PCV nipple 2. Flame Guard 3. Oil trap PCV system, B230F engine The PCV nipple in the intake manifold should be cleaned after 60,000 miles (100,000 km). It is recommended that the flame guard be cleaned every 20,000 miles (32,000 km) pg. 67 Servicing Engine Evaporative Emissions Evaporative control systems Vehicles intended f[...]

  • Page 73

    1987 Volvo 240 WARNING! The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury: Always turn the ignition off when: ● connecting engine test and diagnostic equipment to the vehicle (timing light, tach-dwell tester, ignition oscilloscope, etc.). ● Replacing ignition components e.g. plugs [...]

  • Page 74

    1987 Volvo 240 1 9 8 7 VOLVO 240 pg. 68 Manual transmission Manual transmission with overdrive, M47 II Capacity: 1.4 US qts = 1.3 liters. Fluid type: Automatic Transmission Fluid Type F or G(FLM) Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the level/filler plug. When replacing transmission oil, drain the [...]

  • Page 75

    1987 Volvo 240 Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = +105° F (+40° C). This is a normal temperature for the transmission after idling for about 10 minutes. At oil temperature below +105° F([...]

  • Page 76

    1987 Volvo 240 Rear axle oil Capacity: 1.7 US qts - 1.6 liters Oil type: API GL-5 (MIL-L-2105 B or C) Viscosity: SAE 90 or 80W/90 Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the filler plug (A). Drain rear axle oil through drain plug (B). When the temperature is consistently below 15° F (-10° C), use AP[...]

  • Page 77

    1987 Volvo 240 Brake fluid Fluid type: DOT 4 Replace: every 2 years or 30,000 miles (48,000 km). Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to a Volvo dealer. Change brake fluid every year when driving under extremely hard conditions (mountain driving[...]

  • Page 78

    1987 Volvo 240 Lubricate body To avoid rattles and unnecessary wear, the body should be lubricated once a year. Hinges on hood, doors and trunk lid as well as door stops should be lubricated every 10,000 miles (16,000 km). NO. Lubricating point Lubricant 1 Trunk lid lock Lock oil 2 Trunk lid hinges Oil 3 Door lock outer sliding surfaces Paraffin wa[...]

  • Page 79

    1987 Volvo 240 Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level whenever you refuel. The level should be between the "Max" and "Min" marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or[...]

  • Page 80

    1987 Volvo 240 - stopping the engine suddenly after high speed driving, so-called after-boiling. To avoid overheating, the following rules should be followed. ● Reduce speed and downshift when towing a trailer up long steep inclines. The risk of overheating can be reduced by switching off the air conditioning system for a short while. ● Do not [...]

  • Page 81

    1987 Volvo 240 Jump starting CAUTION: Improper hook-up of jumper cables or the use of other than 12 volt batteries could result in damage to equipment and/or battery. Check that cars are not touching to prevent premature completion of negative circuit. Note the position of the battery terminals. When using jumper cables, first connect booster batte[...]

  • Page 82

    1987 Volvo 240 Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess. When installing bulbs, do not touch the glass with your fingers. The reason for this is that grease, oil or any other impurities [...]

  • Page 83

    1987 Volvo 240 Tail lamp bulbs, sedan model All tail lamp bulbs are replaced from inside of trunk. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out/up and unhook upper edge. 2 Turn bulb holder approx. 3/8" (1 cm) counterclockwise and remove it. 3 Depress bulb in bulb holder[...]

  • Page 84

    1987 Volvo 240 Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When reinstalling lens, check that the gasket is in position. Bulbs Power Socket 1 Front position Side marker-lights CP(W) 4(5) BaY 15d 1) 2 Front turn signal 32 (21) BaY [...]

  • Page 85

    1987 Volvo 240 Changing bulb, right hand side: ● Remove the right hand stowage cover. ● Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. Bulbs Power S[...]

  • Page 86

    1987 Volvo 240 License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb. Insert the front edge of the lamp housing and press up the rear edge by hand. Bulbs Power Socket License plate light, sedan model 4W Ba 9s License plate light, wagon model Insert [...]

  • Page 87

    1987 Volvo 240 High-mounted brake light Remove the plastic housing by pulling it up and away from the light assemble. Depress the black catch tab to release the bulb holder 1 . Swing the bulb holder out and replace the bulb 2 Bulbs Power Socket High-mounted Brake light 20 W Ba9s pg. 78 Replacing bulbs Interior light Insert a screwdriver through the[...]

  • Page 88

    1987 Volvo 240 Engine compartment light, Trunk light Remove screw holding the light assembly. Lift it out to remove. Replace the bulb. Reinstall by first inserting the guides into one side, then press in the light assembly and install the screw. Bulbs Power Socket Engine compartment light 15W S 8.5-8 Trunk light 15W S 8.5-8 Instrument and heater co[...]

  • Page 89

    1987 Volvo 240 The fuse box is positioned in front of the left front door pillar. When replacing fuses, check that the correct amperage is used. Never use fuses of higher amperage, unless specified by your Volvo dealer. If one fuse repeatedly fails, take the car to your Volvo dealer for fault-tracing. A spare fuse kit is available from your Volvo d[...]

  • Page 90

    1987 Volvo 240 pg. 80 Wheels and tires Checking and correcting tire pressure Check the tire pressure when refueling. The tire pressure should only be corrected when the tires are cold. With warm tires, correct only when the pressure is too tow. The tire temperature (and, thus, pressure) rises after driving just a few miles. WARNING! Improperly infl[...]

  • Page 91

    1987 Volvo 240 ● Tire wear increases with speed. ● Do not change wheel location unless necessary. ● Correct front wheel alignment is very important. ● Unbalanced wheels impair tire economy and driving comfort. ● Hitting curbs can damage the tires and/or wheels permanently. Winter Season Radial snow tires, installed on all four wheels, are[...]

  • Page 92

    1987 Volvo 240 pg. 82 Wheel changing Changing a wheel Spare wheel, jack and tool kit are stowed in the trunk compartment. On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattles. Make sure that the spare wheel is secured. Before raising the car with the jack be sure it is on firm [...]

  • Page 93

    1987 Volvo 240 stud to ensure that a removed wheel can be reinstalled in its original position. Removal To remove the wheel cap the center emblem must first be pried-off using the screwdriver provided in the tool kit. The wheel cap may then be removed by hand. Loosen the wheel nuts 1/2-1 turn with the box wrench provided in the tool kit. All of the[...]

  • Page 94

    1987 Volvo 240 should be secured according to the above illustration to avoid any disturbing rattle. Make sure that the spare wheel is secured. Before using the jack make sure the car is standing on firm, level ground. Apply the parking brake and place the transmission in either first or reverse gear. If equipped with automatic transmission place t[...]

  • Page 95

    1987 Volvo 240 pg. 84 Replacing wiper blades, Washing Washing The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid sc[...]

  • Page 96

    1987 Volvo 240 Contents | Top of Page file:///K|/ownersdocs/1987/1987_240/87240_03b.htm (23 of 23)12/30/2006 7:53:31 AM[...]

  • Page 97

    1987 Volvo 240 1 9 8 7 VOLVO 240 pg. 85 Washing, Cleaning, Anti-rust treatment Machine washing Hand washing of a car is superior to machine washing. We recommend that you do not wash your car in an automatic wash during the first six months(because the paint will not have hardened sufficiently). If automatic car washing is essential use only reputa[...]

  • Page 98

    1987 Volvo 240 For more difficult spots, consult an expert for the choice of cleaning agent. On no account must gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage. When aging, leather changes appearance, but the typical texture remains. To preserve smoothness and appearance, it is recomme[...]

  • Page 99

    1987 Volvo 240 Minor stone chips and scratches Material: Rust remover Primer-brush-on type Surface finish - brush-on type Penknife or similar Brush Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60°F(+15°C). Scars on the surface (where the paint has not been completely penetrated). Repairs can [...]

  • Page 100

    1987 Volvo 240 When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly, apply several thin paint coats and let dry after each application. pg. 87 Paint touch-up 3 if there is a longer scratch, you may want to mask to protect surrounding paint. Touching-up damaged paint on fender edges and sills Material: Rus[...]

  • Page 101

    1987 Volvo 240 2 Sand the damaged surface and wash it clean with thinner. Apply the rust remover. (Avoid contact with skin!) Wait a few minutes and then rinse carefully with water and wipe dry. 3 Shake the spray can for at least 1 minute. Spray on the primer. Move the can slowly and regularly from back and forth, about 8-12 inches (20-30 cm) from t[...]

  • Page 102

    1987 Volvo 240 Where parts of the car are covered with road dirt containing road salt, corrosion will be accelerated at a lower relative humidity than if the surface were clean. 3. Increased temperature will cause an accelerated rate of corrosion of those parts of the car which are not well ventilated to permit quick drying. 4. Industrial pollution[...]

  • Page 103

    1987 Volvo 240 Engine lubricating system During the winter, multigrade oil 10W-30 should be used in the engine. At very low temperatures, below 0° F (-20° C), multigrade oil SAE 5W-30 is recommended. These oils reach the lubricating points in the engine more easily at low temperature and also facilitate cold starting. See section "Engine oil[...]

  • Page 104

    1987 Volvo 240 Loose or corroded battery cable terminals. Check battery terminals and clamps. Clean or replace if necessary. Check that the starter cable is secure at its terminals. The ground strap, which connects the battery negative (-) terminal to the engine, should also be checked for corrosion or looseness. Open circuit between starting (igni[...]

  • Page 105

    1987 Volvo 240 Condition: Erratic idle (misfiring) Possible cause Correction intake system leaking. Check hose connections. Spark plugs, high tension leads or distributor cap worn (detective) Clean distributor cap and leads, check the cap for cracks. Replace defective or worn parts. Worn spark plugs. Remove. Clean or replace spark plugs. Condition:[...]

  • Page 106

    1987 Volvo 240 pg. 94 Label information The Vehicle Identification Number should always be quoted in all correspondence concerning your vehicle with the dealer and when ordering parts. 1 Vehicle Identification Number (VIN) VIN plate is located on top left surface of dash. The VIN is also stamped on the right hand door pillar. 2 Vehicle Emission Con[...]

  • Page 107

    1987 Volvo 240 Contents | Top of Page file:///K|/ownersdocs/1987/1987_240/87240_03c.htm (11 of 11)12/30/2006 7:53:32 AM[...]

  • Page 108

    1987 Volvo 240 1 9 8 7 VOLVO 240 Specifications pg. 95 Specifications Dimensions and weights 96 Cargo space 96 Engine 97 Cooling system 98 Fuel system 98 Ignition system 98 Power transmission 99 Front end 99 Capacities 100 Electrical system 100 pg. 96 Specifications Dimensions and weights Sedan Models Wagon models Length 189.9" (482 cm) 190.7&[...]

  • Page 109

    1987 Volvo 240 Ground clearance (full load) 4.7" (12 cm) 4.7" (12 cm) Track, front 56.3" (143 cm) 56.3" (143 cm) Track, rear 53.5" (136 cm) 53.5" (136 cm) Turning circle (between curbs) 32.2' (9.8 cm) 32.2' (9.8 cm) Curb weight (depending on type) 2950-2983 lbs (1341-1353 kg) 3034-3080 lbs (1376-1397 kg) Gros[...]

  • Page 110

    1987 Volvo 240 WARNING! When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of the vehicle must not be exceeded. Consult your dealer for information. pg. 97 Specifications Engine B230F (2.3 liters; 141 cu. in.) Liquid-cooled, gasoline, 4-cylinder in-line engine. Cast-iron cylinder block with[...]

  • Page 111

    1987 Volvo 240 Type Positive pressure, closed system Thermostat begins to open at 188.6°F(87°C) - fully open at 215°F(97°C) Fan belts, designation HC-38 X 918 (two) Coolant: Volvo Coolant type C (blue-green) Fuel system The engine is equipped with the LH-Jetronic electronic 2.2 fuel injection system. Ignition System Firing order 1-3-4-2 Ignitio[...]

  • Page 112

    1987 Volvo 240 1st gear 2.45:1 2nd gear 1.45:1 3rd gear 1:1 Overdrive 0.69:1 Reverse 2.22.1 Rear axle reduction ratio: 3.73:1 Vehicle speed/1000 engine rpm (manual transmission) Rear axle ratio 3.31:1 mph km/ h 1 st gear 5.3 8.5 2nd gear 9.8 15.8 3rd gear 15.5 25.0 4th gear 21.3 34.3 5th gear 26.1 42.0 Reverse 5.8 9.3 Front End McPherson type sprin[...]

  • Page 113

    1987 Volvo 240 -expansion tank separately 0.7 US qts 0.6 liters Engine: -oil and filter change 4.0 US qts 3.85 liters -oil changed separately 3.5 US qts 3.35 liters Transmission: -manual, M47 II 1.4 US qts 1.3 liters -automatic, AW70 7.8 US qts 7.4 liters Rear axle 1.7 US qts 1.6 liters Power steering gear 0.8 US qts 0.75 liters Windshield washer f[...]

  • Page 114

    1987 Volvo 240 Turn Signals, rear 1073 21 W/32 cp Ba 15s 2 Brake light/tail light 1157 21 W/31 cp BaY 15d 2 5 W/3 cp High-mounted brake light Volvo P/N 968113 20 W Ba 9s 1 Back-up Lights 1073 21 W/32 cp Ba 15s 2 Rear fog lights 1073 21 W/32 cp Ba 15s 2 The following bulbs may be obtained from your nearest Volvo dealer. Rear Ash Tray Lights 1.2 W W2[...]

  • Page 115

    1987 Volvo 240 Bulb Failure 1.2 W W2x4.6d 1 pg. 101 Specifications Recommended max. and min. speeds**, mph (km/h) Manual transmission M47 II 1st gear 2nd gear 3rd gear 4th gear 5th gear -25(- 40) 10-44(20-70) 20-70(30-110) 25- (44-) 44-(70-) **Always observe posted speed limits. Tool bag Wheel nut wrench. 2 screwdrivers (1 Phillips, 1 standard) Tom[...]

  • Page 116

    1987 Volvo 240 Model Vehicle capacity weight Recommended tire pressure (for fuel economy) Optimal Tire Pressure 1-3 occupants Special Spare Special Spare tire pressure front rear Tire Size front rear Front/rear psi kPa psi kPa psi kPa psi kPa psi kPa Sedan, USA 970 lbs 36 250 36 250 185/70T14 26 180 27 190 165-14 36 250 Sedan, Canada 425 kg 35 245 [...]

  • Page 117

    1987 Volvo 240 Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certified mechanics have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued. These professional mechanics are fully able to analyze vehi[...]

  • Page 118

    1987 Volvo 240 file:///K|/ownersdocs/1987/1987_240/87240_04.htm (11 of 11)12/30/2006 7:53:34 AM[...]

  • Page 119

    1987 Volvo 240 1 9 8 7 VOLVO 240 Back Page pg. 104-105 Index A Air Conditioning 24 Air louvers 23 Alternator, important note 73 Anti-freeze 72 Anti-rust treatment 85 Ash trays 20 Automatic transmission 44 Automatic transmission oil 69 B Battery 59 , 100 Body and chassis 71 Brake fluid 59 , 70 Brakes 49 Break-in period 40 Bulb failure warning light [...]

  • Page 120

    1987 Volvo 240 Checking engine oil 59 Child safety 27 Child safety locks 30 Cigarette lighter 20 Climate control 22-24 Clock 12 Cold start 42 Cold weather driving 89 Control lights 10 Coolant 72 Coolant, drain 72 Cooling system 72 D Defroster 22-24 Demister 18 Diagnosis 90 Dimensions and weights 96 Dipstick 59 Door lock anti-freeze 59 Doors and loc[...]

  • Page 121

    1987 Volvo 240 Fault Tracing 90 Federal Clean Air Act 53 Front seats 26 Front wheel alignment 99 Fuel requirements 58 Fuel gauge 10 Fuel tank cap 34 Fuses 79 G Gas filler cap 34 Gasoline requirements 58 Gear shift positions 43 H Hand brake 19 Hazard warning flasher 18 Headlight flasher 14 Headlights 15,74 Headlights replacement 74 Heating 22 Hood l[...]

  • Page 122

    1987 Volvo 240 L Label information 94 License plate lights 77 Lights 15 Locks 30 Long distance trips 89 Lubrication 71 Lumbar support 26 M Maintenance Service 53 Manual transmission driving with 43 Manual transmission oil 68 O Odometer 10 Oil change, engine 59-60 Oil change, rear axle 70 Oil change, transmission 68 Oil filter 59 Oil pressure 11 , 1[...]

  • Page 123

    1987 Volvo 240 Road assisstance 57 Rustproofing 85 Rust protection 85 S Seat belts 28 Seats 26 Service diagnosis 90 Servicing 63 Shift indicator light 41 Shift positions 43 Shop manuals, Volvo 102 Snow chains 81 Snow tires 81 Spare wheel 37 , 81 Spark plugs 98 Specifications 95 Speedometer 10 Starting engine 36 Starting key 5 Steering wheel lock 14[...]

  • Page 124

    1987 Volvo 240 Tranmission oil 68, 69 Trunk 31 Turn signals 14 Type designations 94 U Upholstery, cleaning 85 V Vehicle Identification Number 94 Ventilation outlets 18 VIN (Vehicle Identification Number) 94 W Warning lights 11 Warranty 53 Warranty Inspection 40 Washer fluid 17 Washer nozzles 16 Washing 84 Waxing 85 Weights 96 What causes rust 88 Wh[...]

  • Page 125

    1987 Volvo 240 Fuel: Octane rating 91 RON Unleaded, 87 (R+M)/2 When refueling always check: A. Oil level between dipstick marks. The distance between the marks represents approx. 1 US qt. = 1 liter. Fill with multigrade oil B. Check without removing the cap that the brake fluid level is above the Min-mark. Brake and clutch fluid DOT 4. C. Coolant l[...]

  • Page 126

    1987 Volvo 240 WARNING! Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction. Never sit in a parked or stopped car for any extended amount of ti[...]