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Vulcan-Hart 1GR45D manual

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Table of contents for the manual

  • Page 1

    INSTALLATION & OPERATIONAL MANUAL GRD & GRC SERIES GAS FRYERS With KleenScreen PLUS ® Filtration Systems M O D E L S : 1GR45D ML-136411 1GR45C ML-136414 1GR65D ML-136412 1GR65C ML-136415 1GR85D ML-136413 1GR85C ML-136416 2GR45DF ML-136424 2GR45CF ML-136431 3GR45DF ML-136427 3GR45CF ML-136434 4GR45DF ML-136430 4GR45CF ML-136437 2GR65DF ML-1[...]

  • Page 2

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -2- IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN T[...]

  • Page 3

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -3- TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY……………………………… ………. 2 INTRODUCTION…………………… …………………………………… … 4 GENERAL…………………………… ……………………………… 4 ORDERING PARTS?[...]

  • Page 4

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -4- INTRODUCTION GENERAL Vulcan Fryers are produced wit h quality workmanship and mate rial. Proper installation, usage and maintenance will result in year s of satisfactory performance. Before installing the fryer, thoroughly read th is manual and carefully fo llow all instruc[...]

  • Page 5

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -5- UNPACKING This fryer was carefully inspected before l eaving the factory. Upon acceptance of the shipment, the transportation company assume s full responsibility for safe delivery. Immediately after unpacking the fryer, check for possible shipping damage. If the fryer is d[...]

  • Page 6

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -6- Clearances  Minimum clearance from combustible construction: 6” (15 cm) from the sides of the fryer 6” (15 cm) from t he back of the fryer The fryer may be installed on combustible floors  Minimum clearance from noncombustible construction: 0” from the sides of [...]

  • Page 7

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -7-  In the commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR. In Canada:  Local codes  CAN/CSA-B149.1 Natural Gas In stallation (latest edition)[...]

  • Page 8

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -8- GAS CONNECTION All gas supply connections and any pipe joint compound must be resist ant to the action of propane gases. The gas inlet is located on the lower rear of the fryer. Codes requ ire that a gas shutoff valve be installed in the gas line ahead of the fryer. The gas[...]

  • Page 9

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -9-  When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained. The restraining devic e should be attached to the cutout on the back panel. See illust[...]

  • Page 10

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -10- LEVELING THE FRYER Check the level of the fryer by placing a le vel on top of the fryer after gas connections have been made. Ensure that the fryer is level front-to-back and side-to-side in the final installed position. If using casters, lock the wheels after unit is leve[...]

  • Page 11

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -11- FILLING TANK WITH SHORTENING  Close the drain valve.  Fill the fryer tank wit h liquid shortening.  Shortening level should be between the min and max lines in the fryer tank.  Shortening will expand when heated. Do not fill the fryer tank past the MAX line. ?[...]

  • Page 12

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -12- Fry Basket Guidelines  Do not overfill baskets. (See table fo r recommended basket capacities below) Carefully lower basket into oil.  When frying doughnuts and fritters, turn product only once during frying.  When cooking French fries or onion rings, shake the ba[...]

  • Page 13

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -13- Programming the Solid State Control TURNING OFF THE FRYER 1. Turn the thermostat OFF. 2. To keep the pilot lit, turn the gas valve to “L” in Pilot. 3. To shut off all gas to the system, in cluding the pilot, turn the gas valve knob to OFF. EXTENDED SHUTDOWN 1. Turn the[...]

  • Page 14

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -14- Programming the Computer Control[...]

  • Page 15

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -15- FILTERING THE OIL Hot oil and hot parts can cause burns. Use care when operating, cleanin g, and servicing the fryer. Filter shortening at least once a day. 1. Do NOT turn off the power to the fryer. Leave power on. 2. Insert the drain ext ension into the drain valve. Tigh[...]

  • Page 16

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -16- 3. Direct the drain spout into the container that you want to drain the shortening into. 4. Open the drain valve. The oil will drain in to the container. When the container is full or the fryer tank is empt y, close the drain valve. R epeat this step until the fryer is emp[...]

  • Page 17

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -17- 8. Turn OFF the power to the fryer. Dr ain the tank according to DRAINING THE TANK. Rinse thoroughly with clear, hot wa ter. All traces of cleaner must be removed. Dry t he tank thoroughly. 9. Close the drain valve and add shorteni ng. Follow the FILLING TANK WITH SHORTENI[...]

  • Page 18

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -18- KleenScreen Plus ® Filtration System Installation and Operational Manual for “DF” and “CF” Models GRD/CF and 2XGD/CF Models 2GR45DF Shown 2XG45DF Shown GAS KleenScreen PLUS® Models: 2GR45DF ML-136424 2GR45CF ML-136431 2GR65DF ML-136425 2GR65CF ML-136432 2GR85DF M[...]

  • Page 19

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -19- Filtering Instructions for KleenScreen PLUS ® Fryers General The KleenScreen PLUS ® filtration system filters t he oil as it is pumped back into its’ respective tank(s). Only one tank can be dr ained and filtered at a time. Unde r no circumstances should both tanks be [...]

  • Page 20

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -20- Fully assembled filter screen assembly: F i g . 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube F a b r i c E n v e l o p e I n s e r t (Different from Screen Assem bly[...]

  • Page 21

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -21- INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN PLUS ® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RA TE WE RECOMME ND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). Step 1 Discard all oil from the filter vessel, [...]

  • Page 22

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -22- Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Never run water or boil out solution thr ough [...]

  • Page 23

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -23- Filtering Instructions for KleenScreen PLUS ® Fryers with Solid State Controls[...]

  • Page 24

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -24- Filtering Instructions for KleenScreen PLUS ® Fryers with Computer Controls[...]

  • Page 25

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -25- FILTERING TIP: Open the filtering drawer approximately 1” to allow any oil in the re turn line to run back into the filter pan. This will take about 30 seconds to complete. Then open the drawer completely to clean filter components. REMOVING EXCESS DEBRIS FROM THE SCREEN[...]

  • Page 26

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -26- BOIL OUT PROCEDURE: Use the Boil Out By-Pass™ drai n extension allowing the boil out solution to exit the fry tank without using the filtering system. Do not allow water to run through the motor / pump. Drain the boil out solution into a bucket or place a hose on the end[...]

  • Page 27

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -27- MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, clean ing, and servicing the fryer. Spilling hot fryer com pound can cause severe burns. Do not move fryer without draining all frying compound from the tank. FLUE VENT INSPECTION When the fryer is[...]

  • Page 28

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-312 14 Rev. D (March 2008 ) -28- OPEN PROBE – If an open probe is detected, the heat demand is disabled and any running cooking cycles are cancelled. All operator butt ons are disabled. The digital control displays the following message: “D” Solid State – OPEN PROBE “C” Computer – PROBE OPEN[...]