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Vulcan-Hart 1GR45D ML-136411 manual

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Table of contents for the manual

  • Page 1

    INSTALLATION & OPERATIONAL MANUAL GRD & GRC SERIES GAS FRYERS With KleenScreen PLUS ® Filtration Systems M O D E L S : 1 G R 4 5 D M L - 1 3 6 4 1 1 1 G R 4 5 C M L - 1 3 6 4 1 4 1 G R 6 5 D M L - 1 3 6 4 1 2 1 G R 6 5 C M L - 1 3 6 4 1 5 1 G R 8 5 D M L - 1 3 6 4 1 3 1 G R 8 5 C M L - 1 3 6 4 1 6 1 G R 4 5 D F M L - 1 3 6 7 7 8 1 G R 4 5 [...]

  • Page 2

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -2- IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE [...]

  • Page 3

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -3- TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY……………………………… ………. 2 INTRODUCTION…………………… …………………………………… … 4 GENERAL…………………………… ……………………………… 4 ORDERING PARTS…?[...]

  • Page 4

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -4- INTRODUCTION GENERAL Vulcan Fryers are produced wit h quality workmanship and mate rial. Proper installation, usage and maintenance will result in year s of satisfactory performance. Before installing the fryer, thoroughly read th is manual and carefully fo llow all instructio[...]

  • Page 5

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -5- INSTALLATION Do not use the door or its handle to lift the fryer. Before installing the fryer, veri fy that the type of gas (natural or propane) agrees with the specifications on the fryer data plate, which is located on the inside of the door panel. Make sure the fryer is con[...]

  • Page 6

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -6- CODES AND STANDARDS The fryer must be insta lled in accordance with: In the United States:  State and local codes, or in the absence of local codes, with:  National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may be obtained from The American Gas Associa[...]

  • Page 7

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -7- FLUE CONNECTION Make the flue connection as follows:  Comply with Vapor Removal from Cooking Equipment , ANSI-NFPA Standard #96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.  Locate the fryer under a hood [...]

  • Page 8

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -8- After piping has been checked for leaks, fully purge gas pipes to remove air. GAS PRESSURES (ALL MODELS): The gas pressure should be set at 4” W.C. (W ater Column) (0.8 kPa) for natural gas and 10” W.C. (2.75 kPa) for propane gas. If incoming pressure exceeds ½ PSI (3.45 [...]

  • Page 9

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -9-  In Australia, use only the caster suppl ied by the manufacturer for the fryer device. The fryer must be installed using a hose assembly restraining device to limit the movement of the appliance in accordance with AS1869.  The fryer must be installed with a connector (no[...]

  • Page 10

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -10- BEFORE FIRST USE Cleaning New units are wiped down at the fa ctory to remove an y visible signs of dirt, oil, grease, etc. remaining from th e manufacturing process. Before any food preparation, thoroughly wash the protective oil from all surface parts and the tank interior w[...]

  • Page 11

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -11- BASIC FRYING INSTRUCTION  Set the desired temperature and allow shorte ning to heat up to t hat temperature.  Fry items that are the same size to ensure equal doneness.  Drain or wipe dry raw or wet foods to minimize splatter when lowering into hot shortening.  Ad[...]

  • Page 12

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -12- TURNING ON THE FRYER  Open the door to the fryer. Turn t he power switch to the on position.  Set temperature by turning the knob to the desired temperat ures. The burners will light automatically.  The burners will cycle on and off, mainta ining the set temperature.[...]

  • Page 13

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -13- Programming the Solid State Control[...]

  • Page 14

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -14- Programming the Computer Control[...]

  • Page 15

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -15- DRAINING THE TANK 1. Turn off fryer. 2. Insert the drain extension into the drain valve. Tighten only hand tight. 3. Direct the drain spout into the container that you want to drain the shortening into. 4. Open the drain valve. The oil will drain in to the container. When the[...]

  • Page 16

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -16- 7. Press the TEMP button again and the gas burners will heat the so lution. Bring the solution to a simmer only. A llow to stand for a few minutes. 8. Turn OFF the power to the fryer. Dr ain the tank according to DRAINING THE TANK. Rinse thoroughly with clear, hot wa ter. All[...]

  • Page 17

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -17- KleenScreen Plus ® Filtration System Installation and Operational Manual for “DF” and “CF” Models GRD/CF and 2XGD/CF Models 2GR45DF Shown 2XG45DF Shown GAS KleenScreen PLUS® Models: 1GR45DF ML-136778 1GR45CF ML-136791 1GR65DF ML-136789 1GR65CF ML-136792 1GR85DF ML-1[...]

  • Page 18

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -18- Filtering Instructions for KleenScreen PLUS ® Fryers General The KleenScreen PLUS ® filtration system filters t he oil as it is pumped back into its’ respective tank(s). Only one tank can be dr ained and filtered at a time. Under no circumstances should both tanks be drai[...]

  • Page 19

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -19- Fully assembled filter screen assembly: F i g . 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube F a b r i c E n v e l o p e I n s e r t (Different from Screen Assembly) Fa[...]

  • Page 20

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -20- INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN PLUS ® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RA TE WE RECOMME ND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). Step 1 Discard all oil from the filter vessel, (se[...]

  • Page 21

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -21- Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Never run water or boil out solution thr ough fil[...]

  • Page 22

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -22- Filtering Instructions for KleenScreen PLUS ® Fryers with Solid State Controls[...]

  • Page 23

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -23- Filtering Instructions for KleenScreen PLUS ® Fryers with Computer Controls[...]

  • Page 24

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -24- FILTERING TIP: Open the filtering drawer approximately 1” to allow any oil in the re turn line to run back into the filter pan. This will take about 30 seconds to complete. Then open the drawer completely to clean filter components. REMOVING EXCESS DEBRIS FROM THE SCREEN FI[...]

  • Page 25

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -25- BOIL OUT PROCEDURE: Use the Boil Out By-Pass™ drai n extension allowing the boil out solution to exit the fry tank without using the filtering system. Do not allow water to run through the motor / pump. Drain the boil out solution into a bucket or place a hose on the end of[...]

  • Page 26

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -26- MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, clean ing, and servicing the fryer. Spilling hot fryer com pound can cause severe burns. Do not move fryer without draining all frying compound from the ta nk. FLUE VENT INSPECTION When the fryer is c[...]

  • Page 27

    GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-329 33 Rev. G (May 2009) -27- OPEN PROBE – If an open probe is detected, the heat demand is disabled and any running cooking cycles are cancelled. All operator butt ons are disabled. The digital control displays the following message: “D” Solid State – OPEN PROBE “C” Computer – PROBE OPEN SH[...]