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Vulcan-Hart 1GR45M ML-136408 manual

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Table of contents for the manual

  • Page 1

    INSTALLATION & OPERATIONAL MANUAL GRM SERIES GAS FRYERS MODELS: 1GR35M ML-136407 1GR45M ML-136408 1GR65M ML-136409 1GR85M ML-136410 1GR45MF ML-136785 1GR65MF ML-136786 1GR85MF ML-136787 2GR45MF ML-136417 2GR65MF ML-136418 2GR85MF ML-136419 3GR45MF ML-136420 3GR65MF ML-136421 3GR85MF ML-136422 4GR45MF ML-136423 1GR45M Shown For additional inform[...]

  • Page 2

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -2- IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVE[...]

  • Page 3

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -3- TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY……………………………… ………. 2 INTRODUCTION…………………… …………………………………… … 4 GENERAL…………………………… ……………………………… 4 ORDERING PARTS……?[...]

  • Page 4

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -4- INTRODUCTION GENERAL Vulcan Fryers are produced wit h quality workmanship and mate rial. Proper installation, usage and maintenance will result in year s of satisfactory performance. Before installing the fryer, thoroughly read th is manual and carefully fo llow all instruction. [...]

  • Page 5

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -5- Check that the followi ng have been included:  Crumb Rack  Basket Hanger  Twin Fry Baskets (2)  Tank Brush  Adjustable Casters (4) two locking, two non- locking for freestanding fryers. Fryer Batteries with the KleenScreen PLUS® Filtration System have casters inst[...]

  • Page 6

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -6-  Minimum clearance from noncombustible construction: 0” from the sides of the fryer 0” from the back of the fryer  Between the fryer and any open-top flame units: 16” (41 cm)  Allow space for servicing and operation. Location  Install fryer in an area with suffi[...]

  • Page 7

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -7- ASSEMBLY The fryer must be restrained to prevent tipping and the splashing of ho t liquid. The means of restraint may be the manner of installa tion, such as connection to a battery of appliances, installing the fryer in an alcove, or by separate m eans such as adequate ties. FLU[...]

  • Page 8

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -8- Prior to lighting, check all joints in the g as supply line for lea ks. Use soap and water solution. Do not use an open flame. After piping has been checked for leaks, fully purge gas pipes to remove air. GAS PRESSURES (ALL MODELS): The gas pressure should be set at 4” W.C. (W [...]

  • Page 9

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -9-  The fryer must be installed with a connec tor (not supplied by Vulcan) complying with the above codes.  The fryer must be installed with restrain ing means to guard against transmission of strain to the connector. See illustration.  The fryer must be installed with the [...]

  • Page 10

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -10- BEFORE FIRST USE Cleaning New units are wiped down at the fa ctory to remove an y visible signs of dirt, oil, grease, etc. remaining from th e manufacturing process. Before any food preparation, thoroughly wash the protective oil from all surface parts and the tank interior with[...]

  • Page 11

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -11- LIGHTING THE PILOT A B A Thermostat Knob B G a s C o n t r o l H a n d l e 1. Open the door. 2. Turn the thermostat to OFF (see figure below, view A). The thermostat is located behind the door. 3. Push the gas control valve knob and turn to OFF. Wait 5 minutes for unburned gas t[...]

  • Page 12

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -12- TURNING ON THE FRYER  Set the temperature knob to desired temperature.  After the set temperature has been reached, the thermostat shuts off the gas flow to burners.  The pilot remains lit. The burners wil l cycle on and off, maintaining the set temperature. TURNING OFF[...]

  • Page 13

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -13-  When frying doughnuts and fritters, turn product only once during frying.  When cooking French fries or onion rings, shake the basket several times.  Batter-covered foods should be dropped carefully, one by one, into shortening or basket. If you use the basket, first d[...]

  • Page 14

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -14- 5. Slowly open the drain valve to allow oil to fl ow from the fry tank to the filter pan. Then open the drain valve all the way. 6. When fry tank is empty use the tank brush to remove any additional debris. 7. Close the drain valve. 8. Fill tank with new shortening. Fill to a mi[...]

  • Page 15

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -15-  Use a damp cloth with warm water and a mild soap or detergent. Do not use chlorine or sulfate/sulfide cleaners.  Rinse thoroughly, and then po lish with a soft dry cloth.  Keep the fryer exterior clean and free of accumulated grease to prevent stubborn stains from form[...]

  • Page 16

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -16- KleenScreen PLUS ® Filtration System Installation and Operational Manual For GRMF Models 2GR45MF Shown GAS KleenScreen PLUS® Models: 1GR45MF ML-136785 1GR65MF ML-136786 1GR85MF ML-136787 2GR45MF ML-136417 2GR65MF ML-136418 2GR85MF ML-136419 3GR45MF ML-136420 3GR65MF ML-136421 [...]

  • Page 17

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -17- Filtering Instructions for KleenScreen PLUS ® Fryers General The KleenScreen PLUS® filtration system filters the oil as it is pumped back into its’ respective tank(s). Only one tank can be dr ained and filtered at a time. Unde r no circumstances should both tanks be drained [...]

  • Page 18

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -18- Fully assembled filter screen assembly: F i g . 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube F a b r i c E n v e l o p e I n s e r t (Different from Screen Assembly) Fabri[...]

  • Page 19

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -19- INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN PLUS ® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RA TE WE RECOMME ND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). Step 1 Discard all oil from the filter vessel, (see p[...]

  • Page 20

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -20- Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Never run water or boil out solution thr ough filter[...]

  • Page 21

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -21- 4. Drain the oil out of t he fry tank by turning t he red handle drain valve. The filter pan will begin to fill with oil. When the oil level fills half of the filter pan, pull the red handled filter lever towards you. The motor / pump will begin and oil will flow back into the f[...]

  • Page 22

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -22- FLUSH AND DISCARD: 1. Follow filtering instructions 1- 3, however do not put oil treatment media into the fryer. Drain the fryer oil into the filter pan. 2. Attach the quick disconnect hose to the discard male quick di sconnect fitting. 3. Place other end of the discard hose int[...]

  • Page 23

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -23- THERMAL OVERLOAD PROTECTION BUTTON: The motor/pump supplied wi th the filtering system has a thermal overload protec tion circuit that senses when excess heat occurs due to filtering for long periods of time or under heavy load prior to discarding debris buildup. If the thermal [...]

  • Page 24

    GRM SERIES GAS FRYERS VULCAN-HART F-312 33 Rev. K (February 2011) -24- Troubleshooting Chart: Problem: Probable Cause: No Heat: Thermostat dial not turned on. P i l o t n o t l i t . Gas supply not turned on. Wire connections loose (call service) Wires connections need cleaning (call service) T h e r m o p i l e ( c a l l s e r v i c e ) Insufficie[...]