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Vulcan-Hart 36L77R manual

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Table of contents for the manual

  • Page 1

    VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791 SER VICE AND P AR TS MANUAL FOR ECONOLINE SERIES GAS REST AURANT RANGES MODELS: 36L77R, 36FL77R, 60L77R, 60FL77R, 160L77R, 260L77R FORM 30753 (10-91)[...]

  • Page 2

    – 2 – ECONOLINE SERVICE AND PARTS IMPORT ANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED[...]

  • Page 3

    – 3 – ECONOLINE SERVICE AND PARTS SER VICE AND P AR TS MANU AL ECONOLINE SERIES GAS REST A URANT RANGE - INDEX PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Your Vulcan Econoline Range is produced with quality workmanship and material. Proper installation, usage and maintenance of your range will result in many years of satisfactory performance.[...]

  • Page 4

    – 4 – ECONOLINE SERVICE AND PARTS WARNING: THE RANGE AND ITS PARTS ARE HOT. BE VERY CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE RANGE. CONTROLS (FIG. 1) Thermostat Dial — allows operator to regulate oven temperature from low to 500 ° F. Open Top Burner Valve Knob — regulates gas flow to top burners. Flame increases by turning knob co[...]

  • Page 5

    – 5 – ECONOLINE SERVICE AND PARTS Open Top Pilots 1. Remove all top section cover plates and griddles. 2. Turn main gas supply ON (all burner valve knobs should be in OFF position). 3. Begin from the left range top side. Light each indi- vidual pilot from front to rear across the entire range top section. NOTE: When lighting broiler/griddle sec[...]

  • Page 6

    – 6 – ECONOLINE SERVICE AND PARTS Pilot Burner Adjustment (Grayson Safety Valve Shown) 1. Remove pilot adjusting cap. 2. Adjust pilot key to provide properly sized flame. 3. Replace pilot adjusting cap. Fig. 4 Fig. 3[...]

  • Page 7

    – 7 – ECONOLINE SERVICE AND PARTS THERMOSTAT (BJWA) To Adjust By-Pass Flame (Minimum Burner Flame): When oven reaches the temperature at which the dial is set, the oven control cuts down the flow of gas to the amount required to keep the oven at that temperature. The control must by-pass enough gas to keep the entire burner lit to maintain this[...]

  • Page 8

    – 8 – ECONOLINE SERVICE AND PARTS OVEN CONTROL RECALIBRATION NOTE: Do not recalibrate oven control until the by-pass flame has been adjusted. The oven is a precision instrument. It is carefully cali- brated at the factory so that the dial settings match the actual oven temperatures. Field recalibration is seldom necessary and should not be reso[...]

  • Page 9

    – 9 – ECONOLINE SERVICE AND PARTS ORIFICE DATA OPEN TOP GRIDDLE BROILER OVEN GRIDDLE INPUT AT SEA LEVEL 15,000 15,000 10,000 35,000 PER BURNER (BTU'S) GAS TYPE NAT/PROP NAT/PROP NAT/PROP NAT/PROP SEA LEVEL TO 48/57 48/57 54/62 34/51 2000 FT. 2000 FT. TO 49/57 49/58 56/65 38/52 4000 FT. 4000 FT. TO 50/58 50/60 56/66 39/53 6000 FT. 6000 FT. [...]

  • Page 10

    – 10 – ECONOLINE SERVICE AND PARTS TR OUBLESHOO TING OVEN PROBLEM PROBABLE CAUSES Too much bottom heat. 1. Insufficient heat input. 2. Overactive flue. Uneven bake. 1. Too low temperture. 2. Improper operation. Side burning. 1. Improper bypass setting. 2. Fluctuating gas pressure. Too much top heat. 1. Too high temperature. 2. Faulty ventilatio[...]

  • Page 11

    – 11 – ECONOLINE SERVICE AND PARTS REPLA CEMENT P ARTS LIST ECONOLINE GAS RESTAURANT RANGE REPLACEMENT PARTS LIST AND PHOTOS REPLACEMENT PARTS ORDERING The following information must accompany a replacements parts order or it cannot be filled. A. Model and style or serial number. B. Type of gas (natural or propane). C. Voltage and phase. D. App[...]

  • Page 12

    – 12 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R 1 PILOT BRACKET 413302-1 413302-1 413302-1 413302-1 +2 REAR BURNER ASSEMBLY (NAT) 409643-G7 409643-G7 409643-G7 409643-G7 REAR BURNER ASSEMBLY (PROPANE) 409643-G8 409643-G8 409643-G8 409643-G8 +3 FRONT BURNER ASSEMBLY (NAT) 409644-G7 409644-G7 409644-[...]

  • Page 13

    – 13 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R 6 BURNER VALVE HANDLE 413157-1 413157-1 14 LIGHTER VALVE 404193-2 404193-2 +15 BROILER BURNER VALVE (NAT) 404076-F50 404076-F50 BROILER BURNER VALVE (PROPANE) 404076-F57 404076-F57 41 BURNER 411684-G1 411684-G1 42 SIDE CERAMICS 404146-1 404146-1 43 CE[...]

  • Page 14

    – 14 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R 8 BRICK SET 407065-G1 407065-G1 407065-G1 14 PILOT VALVE (NS) 404193-2 404193-2 404193-2 18 THERMO. BULB - SHIELD (NS) 411655-2 411655-2 411655-2 19 THERMO. BULB - INSULATION (NS) 411656-1 411656-1 411656-1 20 THERMO. BULB - SPRING (NS) 409312-1 40931[...]

  • Page 15

    – 15 – ECONOLINE SERVICE AND PARTS ITEM NO. DESCRIPTION PARTS NO. 36L77R 60L77R 160L77R 260L77R 92 RIGHT DOOR POST HANDLE 413416-1 1212 92A LEFT DOOR POST HANDLE 413416-2 1212 93 BELL CRANK PIN RS32-89 2424 94 BELL CRANK 403956-1 2424 95 COTTER PIN 413201-1 2424 66 TURNBUCKLE & HOOKS 417865-1 2424 97 OVEN DOOR SPRING 404053-1 2 - 2 - 98 OVE[...]

  • Page 16

    – 16 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R +74 PILOT (NATURAL) 412787-1 412787-1 412787-1 412787-1 PILOT (PROPANE) 412787-2 412787-2 412787-2 412787-2 75 THERMOCOUPLE T46 412788-1 412788-1 412788-1 412788-1 76 SECONDARY AIR PIN 413165-3 413165-3 413165-3 413165-3 77 OVEN BURNER ASSEMBLY 413225[...]

  • Page 17

    – 17 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R 27 BELL CRANK 403956-1 403956-1 403956-1 403956-1 31 TURNBUCKLE & HOOKS 417865-1 417865-1 417865-1 417865-1 32 OVEN DOOR SPRING 404053-1 404053-1 404053-1 404053-1 65 SAFETY VALVE 405569-2 405569-2 405569-2 405569-2 66 NOZZLE (OVEN BURNER) 404079-[...]

  • Page 18

    – 18 – ECONOLINE SERVICE AND PARTS PART NO. ITEM NO. DESCRIPTION 36L77R 60L77R 160L77R 260L77R 33 SPLASHER BACK ASSEMBLY 413223-G1 413223-G3 413223-G3 413223-G5 SPLASHER BACK ASSEMBLY (SS) 413223-G2 413223-G4 413223-G4 413223-G6 34 SHELF ASSEMBLY 411841-G3 411841-G1 411841-G1 411841-G1 SHELF ASSEMBLY (SS) 411841-G4 411841-G2 411841-G2 411841-G2[...]

  • Page 19

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