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Vulcan-Hart ML-136057 manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION & OPERA TION MANUAL For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www .vulcanhart.com C24GA SERIES GAS CONVECTION STEAMERS VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM MODELS C24GA6 ML-136021 C24GA10 ML-136022 Models m[...]

  • Page 2

    — 2 — C24GA SERIES GAS CONVECTION STEAMERS IMPORT ANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREP ARED FOR PERSONNEL QUALIFIED T O INST ALL GAS EQUIPMENT , WHO SHOULD PERFORM THE INITIAL FIELD ST ART -UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCA TION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF[...]

  • Page 3

    — 3 — C24GA SERIES GAS CONVECTION STEAMERS INTRODUCTION GENERAL Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions [...]

  • Page 4

    — 4 — C24GA SERIES GAS CONVECTION STEAMERS In Canada: 1. Local codes. 2. CAN/CSA-B149.1 Natural Gas Installation (latest edition). 3. CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3. LOCATION - GAS STEAMERS The equipment area must be ke[...]

  • Page 5

    — 5 — C24GA SERIES GAS CONVECTION STEAMERS PLUMBING CONNECTIONS Plumbing connections must comply with applicable sanitary, safety and plumbing codes. Water Requirements Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life. Local water conditions vary from [...]

  • Page 6

    — 6 — C24GA SERIES GAS CONVECTION STEAMERS instructions provided with the filter system. At the time of installation you must register your steamer at www.vulcanhart.com/ filterreg or use the reply card supplied with your unit. You will need to register your steamer at each filter change to insure your standard and extended warranty is maintain[...]

  • Page 7

    — 7 — C24GA SERIES GAS CONVECTION STEAMERS Air ˚ Pressure ˚ Adjust ˚ Screw On ˚ Side ˚ of ˚ Drip ˚ Cover Figure 1 The proper sizing and installation of the gas connection is important for the machine to operate within its design specifications. In some installations, the gas supply may not be sufficient enough to allow all the gas equipm[...]

  • Page 8

    — 8 — C24GA SERIES GAS CONVECTION STEAMERS FLEXIBLE GAS CONNECTORS BTU/hr . FLOW CAP ACITY 1, 2 LENGTH 3 LENGTH 3 End Fittings - (1) Quick Disconnect End Fittings - Both Threaded & (1) Threaded ID 36" 48" 60" 72" 36" 48" 60" 72" ½ " 77,000 68,000 60,000 55,000 120,000 106,000 93,000 86,000 ¾ &q[...]

  • Page 9

    — 9 — C24GA SERIES GAS CONVECTION STEAMERS FLUE GAS EXHAUST DO NOT obstruct the flow of flue gases from the flue located on the rear of the steamer. It is recommended that the flue gases be vented to the outside of the building through a ventilation system installed by qualified personnel. Information on the construction and installation of ven[...]

  • Page 10

    — 10 — C24GA SERIES GAS CONVECTION STEAMERS ELECTRICAL CONNECTION Appliances equipped with a flexible electric supply cord are pro- vided with a three-prong grounding plug. It is imperative that this plug be con- nected into a properly grounded three- prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. [...]

  • Page 11

    — 11 — C24GA SERIES GAS CONVECTION STEAMERS The steamer and its parts are hot. Use care when operating, clean- ing or servicing the steamer. The cooking compartment contains live steam. Stay clear when opening each door. LIGHTING AND SHUTDOWN INSTRUCTIONS Lighting 1 . Turn manual gas shutoff valve to on position. 2 . Press power switch on. Stea[...]

  • Page 12

    — 12 — C24GA SERIES GAS CONVECTION STEAMERS Refer to Steam Cooking with Vulcan Kettles and Steamers for suggested cooking times. Also refer to the Suggested Cooking Guideline in this manual. Size, weight, pan loading and product quality will affect cooking times and should be adjusted to your own requirements. STARTUP PROCEDURE 1. Open manual g[...]

  • Page 13

    — 13 — C24GA SERIES GAS CONVECTION STEAMERS CLEANING Disconnect the electrical power to the machine and follow lockout / tagout procedures before cleaning. Cooking Compartment Drains Keep compartment drains running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more o[...]

  • Page 14

    — 14 — C24GA SERIES GAS CONVECTION STEAMERS LEAVE COMPARTMENT DOORS OPEN Leave the compartment doors slightly open when the steamer is not in use. When the compartment is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce gasket life. GUIDELINES FOR MAIN[...]

  • Page 15

    — 15 — C24GA SERIES GAS CONVECTION STEAMERS The steamer and its parts are hot. Use care when operating, clean- ing or servicing the steamer. Water Treatment System A water treatment system is recommended for steamers. Refer to your supplier’s manual for normal maintenance procedures for proper scale-free operation recommendations. Scale Relat[...]

  • Page 16

    — 16 — C24GA SERIES GAS CONVECTION STEAMERS COOKING CHART The following table lists suggested cooking times and weights. These times, which will vary depending on initial product temperature, size, shape, etc., are approximate and should be adjusted to suit your operation. PRODUCTS TO BE COOKED IN SOLID PANS PRODUCT Eggs, Scrambled Rice, Long G[...]

  • Page 17

    — 17 — C24GA SERIES GAS CONVECTION STEAMERS PRODUCT Clams Frozen Fresh King Crab Frozen Claws Legs Lobster T ail, Frozen Lobster , Live, 10" – 12" Salmon Fillets, Frozen, 8 Oz. Ea Scallops, Fresh Scrod Fillets, Fresh Eggs Hard Cooked Soft Cooked Soft Y oke for Caesar Salad Chicken Breasts, Legs, Thighs T urkey Frozen Breasts (2) Cut[...]

  • Page 18

    — 18 — C24GA SERIES GAS CONVECTION STEAMERS PRODUCT Carrots Baby Whole, Frozen Crinkle Cut, Frozen Sliced, Fresh Cauliflower , Flowerettes Frozen Fresh Celery , 1" Diagonal Cut Corn Y ellow Whole Kernel, Frozen Cobbettes, Frozen Corn On Cob, Fresh Peas, Green Potatoes, “Whole Russet” S pinach Chopped, Frozen Defrosted Fresh Cut Squash,[...]

  • Page 19

    — 19 — C24GA SERIES GAS CONVECTION STEAMERS TROUBLESHOOTING SYMPTOMS Unit not steaming Door leaks W ater accumulates in compartment W ater not being supplied to generator S team is exiting from under unit POSSIBLE CAUSES Gas supply is off Power cord is unplugged Power switch is off W ater supply is off Burner control goes into 100% lockout Dama[...]

  • Page 20

    — 20 — C24GA SERIES GAS CONVECTION STEAMERS F-35423 Rev B. (10-07) PRINTED IN U.S.A .[...]