English dropdown-ico

Wagner SprayTech 3.23 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Wagner SprayTech 3.23, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Wagner SprayTech 3.23 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Wagner SprayTech 3.23. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Wagner SprayTech 3.23 should contain:
- informations concerning technical data of Wagner SprayTech 3.23
- name of the manufacturer and a year of construction of the Wagner SprayTech 3.23 item
- rules of operation, control and maintenance of the Wagner SprayTech 3.23 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Wagner SprayTech 3.23 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Wagner SprayTech 3.23, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Wagner SprayTech service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Wagner SprayTech 3.23.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Wagner SprayTech 3.23 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    ® Edition 3 / 2010 0558 937A ProSpray 3.23 GB Operating manual ProSpray 3.23 Airless high-pressure spraying unit Models: 0558010 0558027 0558099 Original operating manual Uncontrolled Copy[...]

  • Page 2

    2 ProSpray 3.23 GB Warning! Never put your fingers, hands or any other part s of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a [...]

  • Page 3

    ProSpray 3.23 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application ........................................... 6 2.1 Application..............................................................[...]

  • Page 4

    4 ProSpray 3.23 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol indicates a potential hazard that [...]

  • Page 5

    ProSpray 3.23 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION : • Donotusematerialscontainingbleachorchlorine. • Donotusehalogenatedhydrocarbonsolventssuch as methylene chloride[...]

  • Page 6

    6 ProSpray 3.23 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersio[...]

  • Page 7

    ProSpray 3.23 7 GB Description of unit 14 13 12 11 15 16 7 1 3 4 6 5 9 10 2 8 3.3 Legend for explanatory diagram ProSpray 3.23 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve   Leverpositionvertical–PRIME( k circulation)   Leverpositionhorizontal?[...]

  • Page 8

    8 ProSpray 3.23 GB Description of unit Starting operation 3.5 Technical data Voltage:  220~240Volt,50/60Hz Max. current consumption: 5.5 A Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1035 Watt Max. operating pressure:  221bar(22,1MPa) Volume ow at 12 MPa (120 bar) with water: 2.3 l/min Max tip size: 0.024 inc[...]

  • Page 9

    ProSpray 3.23 9 GB Starting operation 6 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pressure Indicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. B[...]

  • Page 10

    10 ProSpray 3.23 GB Starting operation Spraying technique 4.5 Cleaning preserving agent when starting- up of operation initially  1. Immersethesuctiontube(Fig.6,Item1)andreturnhose (2)intoacontainerwithasuitablecleaningagent.  2. Turnthepressurecontrolknobcounterclo[...]

  • Page 11

    ProSpray 3.23 11 GB Handlingthehigh-pressurehose Cleaningtheunit(shuttingdown) 6. Handling the high-pressure hose Avoid sharp bending or kinking of the high-pressure hose. The smallest bending radius amounts to about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges. Danger of injury th[...]

  • Page 12

    12 ProSpray 3.23 GB Cleaningtheunit(shuttingdown) 8.2 Suction lter i A clean suction lter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit.  1. Screwoffthelter(Fig.7)fromsuctionpipe.  2. Cleanorreplacethelter. Carry[...]

  • Page 13

    ProSpray 3.23 13 GB Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up D. Coating material exits at the top oftheuidsection E. Increased pulsation at the spray gun F. Poor spr[...]

  • Page 14

    14 ProSpray 3.23 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage.  2. Checktheinletvalve,outletvalveandlterforwear. 10.2 High-pressure h[...]

  • Page 15

    ProSpray 3.23 15 GB Repairs at the unit 11 10 12 13 9 8 11.3 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 14. 2. It is not necessary to remove the outlet valve.  3. Unscrewbothcylinderheadscrews(Fig.13,Item1)from thepumpmanifold(2)witha3/8inchhe[...]

  • Page 16

    16 ProSpray 3.23 GB Repairs at the unit  17. Carefullytightenretainernut(5)withadjustingwrench  18. Slidethetopofthepiston(3)intotheT-slot(9)onthe sliderassembly(4).  19. Positionthepumpmanifold(2)underneaththegearunit housing and push up [...]

  • Page 17

    ProSpray 3.23 17 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure[...]

  • Page 18

    18 ProSpray 3.23 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints  407 40° 0.007/0.18 160 0552407 Clear paints  507 50° 0.007/0.18 190 ––––––– Oils  209 20° 0.009/0.23 145 0552209  309 30° 0.009[...]

  • Page 19

    ProSpray 3.23 19 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulatedfrom20°Cto60°C). Advantages:  • Constantpainttemperatureevenatlowoutsidetemperatures  • Considerablybetterw[...]

  • Page 20

    20 ProSpray 3.23 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinter[...]

  • Page 21

    ProSpray 3.23 21 Deutschlan d J . W agner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdor f T el. 0043/07544/5050 • Fax: 0043/07544/505/200 • info@wagner-group.co m T el. 0043/2235/44 158 • Fax: 0043/2235/44 163 • office@wagner-group.a t Österreic h J . W agner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdor f T el. 0041/71/757221 [...]

  • Page 22

    22 ProSpray 3.23 Accessories illustration ProSpray 3.23 3 1 5 7 9 2 4 6 8 Uncontrolled Copy[...]

  • Page 23

    ProSpray 3.23 23 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296 [...]

  • Page 24

    24 ProSpray 3.23 Spare parts list ProSpray 3.23 38 39 40 41 31 30 34 32 33 35 36 1 3 4 19 16 17 15 14 25 26 8 9 27 28 29 22 20 18 21 24 23 5 6 7 2 37 12 13 10 11 Main Assembly AS-3 1 1 2 0558 467 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 220V~240V 6 m IRAM-2073 0558 438 220V~240V 6 m AS-3 1 1 2 0558 467 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 2[...]

  • Page 25

    ProSpray 3.23 25 Item Part No. Description 1 0290 230 Motor shroud 2 9800 340 Ground screw 3 0551 757 Transducer jumper 4 0290 225 Electronic cover 5 0290 229 Belly pan 6 9802 266 Screw(2) 7 0508 559 Screw(2) 8 0290 228 Door 9 0509 218 Screw(2) 10 0558 460 Plug* 11 ------ Strap* 12 9805 317 Screw(2) 13 0290 212 Handle cover, back 14 [...]

  • Page 26

    26 ProSpray 3.23 Spare parts list ProSpray 3.23 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Uncontrolled Copy[...]

  • Page 27

    ProSpray 3.23 27 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 ------- Lower packing 9 0552 489 Bushing 10 0290 277 Piston rod 11 0551 262 Uppercage 12 0551 263 Crush washer 13 50164 Outlet valve bal[...]

  • Page 28

    28 ProSpray 3.23 Spare parts list ProSpray 3.23 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw(4) 5 0290 226 Bafeassembly 6 0509 218 Screw(2) 7 0558 533 Electronic control assembly 8 9802 266 Screw 9 [...]

  • Page 29

    ProSpray 3.23 29 ProSpray 3.23 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw(3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw(2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Leftlegassembly(includesitems[...]

  • Page 30

    30 ProSpray 3.23 1 3 2 4 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tiewrap(2) 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphontubeassembly(includesitems1-4) Suction system Spare parts list ProSpray 3.23 Uncontrolled Copy[...]

  • Page 31

    ProSpray 3.23 31 GB Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. Iftheuserappliesoutsideaccessoriesandspa[...]

  • Page 32

    32 ProSpray 3.23 Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers wil[...]