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Wagner SprayTech 558019 manual

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Table of contents for the manual

  • Page 1

    Edition 9 / 2014 0558 932J ProSpray 3.21 GB Operating manual ProSpray 3.21 Airless high-pressure spraying unit Models: 0558019 0558046 Original operating manual[...]

  • Page 2

    2 ProSpra y 3.21 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do[...]

  • Page 3

    ProSpra y 3.21 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ............................................................................................ 5 1.3 Electro[...]

  • Page 4

    4 ProSpra y 3.21 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol i[...]

  • Page 5

    ProSpra y 3.21 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment.  • Whencle[...]

  • Page 6

    6 ProSpra y 3.21 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersi[...]

  • Page 7

    ProSpra y 3.21 7 GB Description of unit 14 13 12 11 15 16 7 1 3 4 6 5 9 10 2 8 3.3 Legend for explanatory diagram ProSpray 3.21 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical – PRIME ( k circulation)   Leverpositionhorizontal–SPRAY( p ) 9 Oil button 10 Oil level gauge [...]

  • Page 8

    8 ProSpra y 3.21 GB Description of unit Starting operation 3.5 Technical data Voltage:  100-120Volt,50/60Hz Max. current consumption: 9.0 A Power cord: 3 x 1.5 mm 2 – 6 m or 2.5 m Acceptance capacity: 900 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume ow at 12 MPa (120 bar) with water: 2.0 l/min Max tip size: 0.023 inch[...]

  • Page 9

    ProSpra y 3.21 9 GB Starting operation 6 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.Ithasthreedierentindications:blinkingyellow,soli[...]

  • Page 10

    10 ProSpra y 3.21 GB Starting operation Spraying technique 4.5 Cleaning preserving agent when starting-up of operation initially 1. Immerse the suction tube (Fig. 6, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), v[...]

  • Page 11

    ProSpra y 3.21 11 GB Handling the high-pressure hose Cleaning the unit (shutting down) 6. Handling the high-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hose[...]

  • Page 12

    12 ProSpra y 3.21 GB Cleaning the unit (shutting down) 8.2 Suction lter i A clean suction lter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit. 1. Screw o the lter (Fig. 7) from suction pipe. 2. Clean or replace the lter. Carry out cleaning with a hard brush and an appropri[...]

  • Page 13

    ProSpra y 3.21 13 GB Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pa[...]

  • Page 14

    14 ProSpra y 3.21 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear. 10.2 High-pressure hose Inspect the high-press[...]

  • Page 15

    ProSpra y 3.21 15 GB Repairs at the unit 11 10 12 13 9 8 11.3 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 14. 2. It is not necessary to remove the outlet valve.  3. Unscrewbothcylinderheadscrews(Fig.13,Item1)from the pump manifold (2) with a 3/8 inch hexagon socket he[...]

  • Page 16

    16 ProSpra y 3.21 GB Repairs at the unit 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20. Attach pump manifold (2) to the gear unit housing. 21. Screw pump manifold (2) tightly to gear [...]

  • Page 17

    ProSpra y 3.21 17 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressur[...]

  • Page 18

    18 ProSpra y 3.21 GB Appendix Application Tip marking Spray angle Bore (inch / mm) Spraying width mm 1) Order no. Natural paints Clear paints Oils Spray gun lter “RED” 407 40° 0.007 / 0.18 160 0552 407 507 50° 0.007 / 0.18 190 ––––––– 209 20° 0.009 / 0.23 145 0552 209 309 30° 0.009 / 0.23 160 0552 309 409 40° 0.009 / 0.23 [...]

  • Page 19

    ProSpra y 3.21 19 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinte[...]

  • Page 20

    20 ProSpra y 3.21 Accessories illustration ProSpray 3.21 3 1 5 7 9 2 4 6 8[...]

  • Page 21

    ProSpra y 3.21 21 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296[...]

  • Page 22

    22 ProSpra y 3.21 Spare parts list ProSpray 3.21 28 30 29 31 32 33 34 35 1 19 18 25 49 6 26 43 21 22 23 24 20 45 46 47 48 7 5 9 10 11 8 27 44 2 3 4 37 36 40 38 39 41 42 14 15 16 17 12 13 Main Assembly 0558 466 ~110V 6 m 0290 281 ~120V 2.5 m BS4343 NEMA 5-15P[...]

  • Page 23

    ProSpra y 3.21 23 Item Part No. Description 1 0290 230 Motor shroud 2 9805 403 Set screw 3 9810 103 Nut 4 0524 353 Nut 5 9800 319 Screw (2) 6 9822 627 Washer (2) 7 0558 332A Belly pan assembly (includes items 28-34) 8 9802 266 Screw (2) 9 0558 408 Dust cover 10 0509 218 Screw (2) 11 0290 222 Door 12 0558 460 Plug* 13 ------- Strap* 14 9805 317 Scre[...]

  • Page 24

    24 ProSpra y 3.21 Spare parts list ProSpray 3.21 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 [...]

  • Page 25

    ProSpra y 3.21 25 Spare parts list ProSpray 3.21 3 4 2 1 5 6 7 8 9 10 11 8 12 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 373 Motorassembly,120V(includesitems 5-7) 4 9800 319 Screw (4) 5 0522 018 Capacitor assembly 6 0290 217 Bae assembly 7 0512 340 Fan 8 0551 714 Cord gri[...]

  • Page 26

    26 ProSpra y 3.21 1 3 2 4 5 ProSpray 3.21 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw (2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Left leg assembly (includes items 6-1[...]

  • Page 27

    ProSpra y 3.21 27 GB Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, th[...]

  • Page 28

    28 ProSpra y 3.21 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner -group.dk GB W agner?[...]