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Wagner SprayTech 558025 manual

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Table of contents for the manual

  • Page 1

    Edition 3 / 2015 0558 935J ProSpray 3.34 GB Operating manual ProSpray 3.34 Airless high-pressure spraying unit Models: 0558025 0558045 0558053 Original operating manual[...]

  • Page 2

    2 ProSpra y 3.34 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do[...]

  • Page 3

    ProSpra y 3.34 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ............................................................................................ 5 1.3 Electro[...]

  • Page 4

    4 ProSpra y 3.34 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol i[...]

  • Page 5

    ProSpra y 3.34 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment.  • Whencle[...]

  • Page 6

    6 ProSpra y 3.34 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersi[...]

  • Page 7

    ProSpra y 3.34 7 GB Description of unit 7 8 2 1 3 5 6 4 9 10 13 12 11 14 3.3 Legend for explanatory diagram ProSpray 3.34 1 Spray gun 2 High-pressure hose 3 Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) 4 Oil level gauge 5 Pail hook 6 Oil button 7 Suction tube 8 Return hose 9 Cart 10 Relief valve Lever position vertical [...]

  • Page 8

    8 ProSpra y 3.34 GB Description of unit Starting operation 3.5 Technical data Voltage:  110-120VoltAC,50/60Hz Max. current consumption: 15 A Power cord: 3 x 1.5 mm 2 – 6 m or 4.6 m Acceptance capacity: 1955 Watt Max. operating pressure: 221 bar (22,1 MPa) Volume ow at 12 MPa (120 bar) with water: 4.5 l/min Max tip size: 0.034 in[...]

  • Page 9

    ProSpra y 3.34 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.Ithasthreedierentindications:blinkingyellow,soli[...]

  • Page 10

    10 ProSpra y 3.34 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), valve position PRIME[...]

  • Page 11

    ProSpra y 3.34 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 ToselecttheVolumePumpedscreen,press the #4 key. Job Volume Screen JOB VOLUME SEL[...]

  • Page 12

    12 ProSpra y 3.34 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. The key to a[...]

  • Page 13

    ProSpra y 3.34 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Underno circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used f[...]

  • Page 14

    Assembly 1. Place intake lter (3) with the long cone into the gun housing. 2. Screw in grip (2) into the gun housing and tight en. 3. Slot in protective guard (1). Warning: keep clear of tip 250 bar max.3600 psi 3 2 1 14 ProSpra y 3.34 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction  A. Unitdoesnot?[...]

  • Page 15

    ProSpra y 3.34 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pattern  G. Unitlosespower Possible cause  1. Upperpackingisworn. 2. Piston is worn. 1. Incorrect high-pressure hose type. 2. Tip worn or too la[...]

  • Page 16

    16 ProSpra y 3.34 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear. 10.2 High-pressure hose Inspect the high-press[...]

  • Page 17

    ProSpra y 3.34 17 GB Repairs at the unit  14. Unscrewlowerhousing(Fig.13,Item10)withadjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Remove bearing ring (13) and O-ring (12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch hexagon socket he[...]

  • Page 18

    18 ProSpra y 3.34 GB Repairs at the unit 12. Insert upper packing (Fig. 15) with O-ring (1) and protruding lip (2) downward into the upper housing (6). 1 2 13. Place intermediate ring (Fig. 14, Item 10) on the upper packing (8). 14. Screw threaded joint (Fig. 14, Item 7) into the upper housing (6) and tighten to 34 – 41 Nm. 15. Insert lower packi[...]

  • Page 19

    ProSpra y 3.34 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressur[...]

  • Page 20

    20 ProSpra y 3.34 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no . 0289391 without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order no . 0289390 i All of the tips in the table below are supplied together with [...]

  • Page 21

    ProSpra y 3.34 21 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun lter Order no . Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 270 300 330 white white white white white[...]

  • Page 22

    22 ProSpra y 3.34 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinte[...]

  • Page 23

    ProSpra y 3.34 23 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner -group.dk GB W agner?[...]

  • Page 24

    24 ProSpra y 3.34 Accessories illustration ProSpray 3.34 3 1 5 7 2 4 6 8[...]

  • Page 25

    ProSpra y 3.34 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296[...]

  • Page 26

    26 ProSpra y 3.34 Spare parts list ProSpray 3.34 1 3 4 5 6 9 8 34 35 2 36 7 2 48 49 10 11 12 13 16 15 14 17 18 19 20 21 22 23 24 26 27 28 30 31 33 32 29 25 37 38 39 59 41 40 44 42 43 45 46 47 Main Assembly 52 53 54 57 58 51 50 55 56 60 61 62[...]

  • Page 27

    ProSpra y 3.34 27 Item Part No. Description 1 805-625 Motor shroud 2 0508 559 Screw (2) 3 0290 475 Belly pan 4 9802 266 Screw (2) 5 0290 228 Door 6 0509 218 Screw (2) 7 0290 253 Grommit 8 0551 778 Transducer assembly 9 0558 266A Filter assembly 10 0507 785 Return tube 11 0290 248 Hose 12 0507 786 Washer (2) 13 9805 311 Screw (2) 14 9802 266 Screw ([...]

  • Page 28

    28 ProSpra y 3.34 Spare parts list ProSpray 3.34 1 4 5 6 2 3 12 13 14 15 16 17 18 7 8 9 10 19 20 21 22 11 9 10 23 24 Fluid section Item Part No. Description 1 0290 266 Retainer 2 0290 265 Spacer 3 ------- Upperpacking 4 0290 256 Upperhousing 5 0290 267 Fitting 6 9871 189 O-ring 7 ------- Lower packing 8 0508 712 Guide ring 9 0507 730 O-ring ([...]

  • Page 29

    ProSpra y 3.34 29 Spare parts list ProSpray 3.34 15 16 4 5 6 7 8 12 11 13 14 9 10 1 2 3 17 18 19 Drive Assembly Item Part No. Description 1 0290 241 Slider assembly 2 0507 767 Screw (4) 3 0290 272 Slider housing 4 0558 342 Housing assembly 5 0507 221 3rd stage gear 6 0507 222 2nd stage gear 7 0508 559 Screw (4) 8 0509 218 Screw (4) 9 0290 288 Motor[...]

  • Page 30

    30 ProSpra y 3.34 ProSpray 3.34 Filter assembly Spare parts list 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Item Part No. Description 1 0524 918 Filter housing 2 14058 Conical spring 3 0508 748 Filter, 60 mesh (standard) 0508 451 Filter, 30 mesh 0508 452 Filter, 100 mesh 4 0508 603 Bearing ring 5 0508 749 Bearing spring 6 0551 951 O-ring 7 0507 739 Pipe plug[...]

  • Page 31

    ProSpra y 3.34 31 Spare parts list ProSpray 3.34 15 1 2 3 4 5 7 6 8 9 17 16 18 13 14 15 12 11 10 19 20 Upright cart assembly Item Part No. Description 1 0290 296 Handle assembly 2 9805 352 Screw (2) 3 0290 257 Bushing 4 0290 297 Cart weldment 5 9894 275 Spring 6 0290 294 Sleeve 7 0290 285 Carriage assembly 8 0509 386 Washer (4) 9 0295 608 Screw (4)[...]

  • Page 32

    GB 32 ProSpra y 3.34 Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, th[...]