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Wagner SprayTech 558042 manual

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Table of contents for the manual

  • Page 1

    Edition 9 / 2014 0558 933J ProSpray 3.23 GB Operating manual ProSpray 3.23 Airless high-pressure spraying unit Models: 0558020 0558042 0558047 Original operating manual[...]

  • Page 2

    2 ProSpra y 3.23 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do[...]

  • Page 3

    ProSpra y 3.23 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ............................................................................................ 5 1.3 Electro[...]

  • Page 4

    4 ProSpra y 3.23 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol i[...]

  • Page 5

    ProSpra y 3.23 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment.  • Whencle[...]

  • Page 6

    6 ProSpra y 3.23 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersi[...]

  • Page 7

    ProSpra y 3.23 7 GB Description of unit 14 13 12 11 15 16 7 1 3 4 6 5 9 10 2 8 3.3 Legend for explanatory diagram ProSpray 3.23 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical – PRIME ( k circulation)   Leverpositionhorizontal–SPRAY( p )[...]

  • Page 8

    8 ProSpra y 3.23 GB Description of unit Starting operation 3.5 Technical data Voltage:  100-110Volt,50/60Hz Max. current consumption: 11 A Power cord: 3 x 1.5 mm 2 – 6 m or 2.5 m Acceptance capacity: 1035 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume ow at 12 MPa (120 bar) with water: 2.3 l/min Max tip size: 0.024 inch[...]

  • Page 9

    ProSpra y 3.23 9 GB Starting operation 6 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.Ithasthreedierentindications:blinkingyellow,soli[...]

  • Page 10

    10 ProSpra y 3.23 GB Starting operation Spraying technique 4.5 Cleaning preserving agent when starting-up of operation initially 1. Immerse the suction tube (Fig. 6, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), v[...]

  • Page 11

    ProSpra y 3.23 11 GB Handling the high-pressure hose Cleaning the unit (shutting down) 6. Handling the high-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hose[...]

  • Page 12

    12 ProSpra y 3.23 GB Cleaning the unit (shutting down) 8.2 Suction lter i A clean suction lter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit. 1. Screw o the lter (Fig. 7) from suction pipe. 2. Clean or replace the lter. Carry out cleaning with a hard brush and an appropri[...]

  • Page 13

    ProSpra y 3.23 13 GB Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pa[...]

  • Page 14

    14 ProSpra y 3.23 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear. 10.2 High-pressure hose Inspect the high-press[...]

  • Page 15

    ProSpra y 3.23 15 GB Repairs at the unit 11 10 12 13 9 8 11.3 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 14. 2. It is not necessary to remove the outlet valve.  3. Unscrewbothcylinderheadscrews(Fig.13,Item1)from the pump manifold (2) with a 3/8 inch hexagon socket he[...]

  • Page 16

    16 ProSpra y 3.23 GB Repairs at the unit 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20. Attach pump manifold (2) to the gear unit housing. 21. Screw pump manifold (2) tightly to gear [...]

  • Page 17

    ProSpra y 3.23 17 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressur[...]

  • Page 18

    18 ProSpra y 3.23 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no . 0289391 without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order no . 0289390 i All of the tips in the table below are supplied together with [...]

  • Page 19

    ProSpra y 3.23 19 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun lter Order no . Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 270 300 330 white white white white white[...]

  • Page 20

    20 ProSpra y 3.23 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinte[...]

  • Page 21

    ProSpra y 3.23 21 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner -group.dk GB W agner?[...]

  • Page 22

    22 ProSpra y 3.23 Accessories illustration ProSpray 3.23 3 1 5 7 9 2 4 6 8[...]

  • Page 23

    ProSpra y 3.23 23 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296[...]

  • Page 24

    24 ProSpra y 3.23 Spare parts list ProSpray 3.23 40 41 42 43 2 3 4 33 32 36 34 35 37 38 1 5 6 21 18 19 17 16 27 28 10 11 29 30 31 24 22 20 23 26 25 7 8 9 39 14 15 12 13 44 Main Assembly 0558 466 ~110V 6 m 0290 281 ~120V 2.5 m BS4343 NEMA 5-15P 0552 324 ~120V 6 m JIS C 8303 0558 466 ~110V 6 m 0290 281 ~120V 2.5 m BS4343 NEMA 5-15P 0552 324 ~120V 6 m[...]

  • Page 25

    ProSpra y 3.23 25 Item Part No. Description 1 0290 230 Motor shroud 2 9805 403 Set screw 3 9810 103 Nut 4 0524 353 Nut 5 0551 757 Transducer jumper 6 0290 225 Electronic cover 7 0290 229 Belly pan 8 9802 266 Screw (2) 9 0508 559 Screw (2) 10 0290 228 Door 11 0509 218 Screw (2) 12 0558 460 Plug* 13 ------- Strap* 14 9805 317 Screw (2) 15 0290 212 Ha[...]

  • Page 26

    26 ProSpra y 3.23 Spare parts list ProSpray 3.23 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section[...]

  • Page 27

    ProSpra y 3.23 27 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 ------- Lower packing 9 0552 489 Bushing 10 0290 277 Piston rod 11 0551 262 Uppercage 12 0551 263 Crush washer 13 50164 Outlet valve ba[...]

  • Page 28

    28 ProSpra y 3.23 Spare parts list ProSpray 3.23 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly[...]

  • Page 29

    ProSpra y 3.23 29 Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0290 282 Motor assembly 4 0508 559 Screw (4) 5 0290 226 Bae assembly 6 0509 218 Screw (2) 7 0558 539 Electronic control assembly 8 9802 266 Screw 9 0522 023 Capacitor assembly 10 0551 543 Tie wrap 11 9822 106 Washer 12 0522 040 Wire assembly 13 0[...]

  • Page 30

    30 ProSpra y 3.23 ProSpray 3.23 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw (2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Left leg assembly (includes items 6-10) 0290 20[...]

  • Page 31

    ProSpra y 3.23 31 ProSpray 3.23 Spare parts list 1 3 2 4 5 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap (2) 3 0558 659A Retun tube 4 0279 459 Clip 5 0508 738 Filter 0558 672 Siphon tube assembly (includes items 1-5) Suction system[...]

  • Page 32

    32 ProSpra y 3.23 Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers wi[...]