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Wagner SprayTech b_04002 manual

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Table of contents for the manual

  • Page 1

    B_04001 B_04002 B_04003 Pneuma tic Double Diaphragm P ump ZIP52 - ZIP80 V ersion 12/2012 T ransla tion of the Original Opera ting Manual[...]

  • Page 2

    [...]

  • Page 3

    3 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 C ontents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Pr eface 5 1.2 W arnings, Notes and S ymbols in these Instructions 5 1.3 Languages 6 1.4 Abbeviations in the T ext 6 2 C ORRECT USE 7 2.1 Device T ypes 7 2.2 T ype of Use 7 2.3 Use in P otentially Explosive Ar eas 7 2.4 Safety P arameters 8 2.6 [...]

  • Page 4

    4 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 C ontents 5.3 Data 17 5.3.1 Materials of the Fluid Tr anspor ting P ar ts 17 5.3.2 T echnical Data 18 5.3.2.1 T echnical Data for Metallic Pumps 18 5.3.2.2 T echnical Data for Non-Metallic Pumps 20 5.3.3 Dimensions and Connections 22 5.3.4 Performance Diagrams 24 5.4 Mode of Operation 26[...]

  • Page 5

    5 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 1.2 W ARNINGS, NO TES AND SY MBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUC TIONS W arning instructions in this operating manual highlight par ticular dangers to users and device and state measures f or avoiding the hazard. These warning instructions fall into the following cat egorie[...]

  • Page 6

    6 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 1.3 LANGUA GES 1.4 ABBEVIA TIONS IN THE TEXT Number of pieces P osition Marking in the spare par ts lists Order No . Order number Double stroke Materials: POM P olyoxymethylen ( Acetal) Polypr opylene P olypropylene PPS P olypropylene sul de PTFE Polytetrafl uorethylene UHMWPE High mo[...]

  • Page 7

    7 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2 C ORREC T USE 2.1 DEVICE TYPES 2.2 TYPE OF USE 2.3 USE IN PO TENTIALL Y EXPL OSIVE AREAS A) Metallic v ersions (aluminum and stainless steel): Pneumatic double diaphragm pumps with or der number U550.A TRD7 U551.A TSS7 U555.A TSS7 U550.A TSS7 U551.303 U550.A TSS8 U550.STSS7 C) Non-cond[...]

  • Page 8

    8 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2.4 SAFETY P AR AMETERS W AGNER acc epts no liability for any damage arising fr om incorrect use. Use the unit only to work with the mat erials recommended by W AGNER. Operate only the entire unit. Do not deactivate safety  xtures. Use only W AGNER original spare parts and accessories[...]

  • Page 9

    9 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2.6 REASONABL Y FORESEEABLE MISUSE 2.7 RESIDU AL RISKS Residual risks are risks which cannot be ex cluded even in the event of corr ec t use. If necessar y , warning and prohibition signs at the relevant points of risk indicate r esidual risks. Residual risk Source Consequenc es Speci[...]

  • Page 10

    10 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 3 IDENTIFICA TION 3.1 EXPL OSION PROTECTION IDENTIFICA TION 3.2 MAXIMUM SURF ACE TEMPERA TURE Maximum sur face temperatur e: the same as the permissible material temperature . Permissible ambient t emperature: see under T echnical data, Sec tion 5.3.2. A) Metallic v ersions (aluminum an[...]

  • Page 11

    11 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4 GENERAL SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERA TOR 4.1.1 ELECTRICAL EQUIPMENT 4.1.2 PERSONNEL QU ALIFIC A TIONS 4.1.3 SAFE WORK ENVIRONMENT 4.2 SAFETY INSTRUCTIONS FOR ST AFF Keep this operating manual at hand near the device at all times. Always f ollow local regul[...]

  • Page 12

    12 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.1 SAFE HANDLING OF W AGNER SPRA Y UNIT S 4.2.2 GROUNDING THE UNIT EX CEPT FOR NONC ONDUC TIVE PLASTIC UNIT S 4.2.3 MA TERIAL HOSES The spray jet is under pressur e and can cause dangerous injuries. Av oid injection of paint or cleaning agents: Never point the spray gun at p[...]

  • Page 13

    13 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.4 CLEANING 4.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 4.2.6 T OUCHING HO T SURF ACES De -energize the unit electrically . Disconnect the pneumatic supply line. Relieve the pressur e from the unit. Ensure that the flash point of the cleaning agent is at least 5 K above[...]

  • Page 14

    14 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.8 NOISE RISK 4.2.9 MA TERIAL CHEMICAL C OMP A TIBILITY 4.2.10 EMERGENCY ST OP 4.2.11 TIGHTNESS CHECK 4.2.12 MAINTENANCE In some working conditions, the pump can be particularly noisy : for example when the air feeding pressur e is high and when there is no pr essure or a very low pr[...]

  • Page 15

    15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.3.1 SAFETY REGULA TIONS 4.3 USE IN AREAS SUBJECT TO EXPL OSION HAZARDS Only the pneumatic double diaphragm pump in metal (aluminum and stainless steel) and conductive Acetal can be used in explosion hazar d zones. The following safety regulations must be observed and followed . Safe h[...]

  • Page 16

    16 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.3.2 OPERA TION WITHOUT FL UID 4.3.3 MAXIMUM SURF ACE TEMPERA TURE 4.3.4 MAXIMUM SURF ACE TEMPERA TURE  EX OTHERMIC REA C TIONS 4.3.5 C ONNECTION PIPES 4.3.6 PUMP PRO TEC TION Av oid running the pump sucking air , without  uid inside. The air , combined with the vapour of  amm[...]

  • Page 17

    17 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5 DESCRIPTION 5.1 AREAS OF APPLICA TION 5.2 SC OPE OF DELIVER Y 5.3 DA T A Abrasiv e materials and pigments! Greater w ear of the par ts carrying the material. U se the application-oriented model ( ow rate/cycle, material , valve, et c.) as indicated in section 5.3.2. Check if the ?[...]

  • Page 18

    18 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Description Unit W etted parts materials Aluminum Stainless steel Aluminum Aluminum T ransmission ratio 1:1 1:1 1:1 1:1 Flow v olume per double stroke (DH) cm³ 108 108 62 225 cc Maximum operating pressure MP a 0.8 0.8 0.8 0.8 bar 8 8 8 8 psi 116 116 116 116 Maximum possible speed DH/mi[...]

  • Page 19

    19 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Description Unit W etted parts materials Aluminum Stainless steel Aluminum Aluminum Material temperature °C +4÷90 +4÷90 +4÷90 +4÷90 °F +39÷194 +39÷194 +39÷194 +39÷194 Ambient temperature °C +4 ÷ +40 °F +39 ÷ +104 Allowable sloping position for operation 10° (1) PF = P er [...]

  • Page 20

    20 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5.3.2.2 TECHNICAL DA T A FOR NONMET ALLIC PUMPS Description Unit W etted parts materials P olypropylene P olypropylene Conductive Acetal Conductive Acetal T ransmission ratio 1:1 1:1 1:1 1:1 Flow v olume per double stroke ( ) cm³ 108 62 108 62 cc Maximum operating pressure MP a 0.8 [...]

  • Page 21

    21 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Outgoing air containing oil! Risk of poisoning if inhaled. Air motor switching problems . Provide c ompressed air free fr om oil and water (quality standard 5.5.4 according t o ISO 8573.1) 5.5.4 = 40 μm / +7 / 5 mg/m³. W ARNING Description Unit W etted parts materials P olypropylene P[...]

  • Page 22

    22 E O P Q R M N M S = E + (2 x N) B_04028 D C AB EF GH J J J J K J J J B_04007 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5.3.3 DIMENSIONS AND C ONNECTIONS W all mount[...]

  • Page 23

    23 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Aluminum Stainless steel Polypr opylene and conductive Acetal Aluminum Polyprop ylene and conductive Acetal Aluminum mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch 200.5; 7.89 210.0; 8.27 205.0; 8.07 200.5; 7.89 205.0; 8.07 220.0; 8.66 147.5; 5.80 147.5; 5.80 149.0; 5.86 147.5; 5[...]

  • Page 24

    24 8.0 (0.8) <116> 4.0 (0.4) <58> 2.0 (0.2) <29> 0 0 60 <15.85> 50 <13.21> 40 <10.56> 30 <7.92> 20 <5.28> 10 <2.64> 0 bar (MPa) <psi> nl/min <scfm> l/min <gpm> 10 (1.0) <145> 750 <26.9> 600 <21.4> 450 <16.1> 300 <10.7> 150 <5.4> 6.0 (0.6) <[...]

  • Page 25

    25 8.0 (0.8) <116> 4.0 (0.4) <58> 2.0 (0.2) <29> 0 0 30 <7.92> 25 <6.60> 20 <5.28> 15 <3.96> 10 <2.64> 5 <1.32> 0 bar (MPa) <psi> nl/min <scfm> l/min <gpm> 10 (1.0) <145> 250 <8.9> 200 <7.1> 150 <5.4> 100 <3.6> 50 <1.8> 6.0 (0.6) <87> A[...]

  • Page 26

    26 A B P P M M A C C C C B_04006 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Double diaphragm pump - opera ting principle The double diaphragm pump is driven with c ompressed air . T wo diaphragms (A) ar e mechanically connected to each other by means of a shaft (B). Each diaphragm generates two chambers: pumping chamber (P) and mot[...]

  • Page 27

    27 B_04010 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6 ASSEMBL Y AND C OMMISSIONING 6.3 ASSEMBL Y 6.2 ST ORAGE Install the pump on a  at and horizontal foundation and screw it on tightly . Ensure that all  xing screws (diaphragm covers , manifold , covers) ar e correctly tightened. Tighten the  xing screws regularly depen[...]

  • Page 28

    28 B_04008 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Material connection: On the suction manifold of the pump (bottom) connect the suction hose. On the delivery manifold (top) connect the material hose . Use  exible hoses to absorb the pump's vibrations. Ensur e that the hoses are not mechanically stressing the pump . Neve[...]

  • Page 29

    29 B_04011 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Air inlet connection: The driving air pipe must be properly dimensioned . Connect the compressed air supply to the pump t o the pressure distribution network. The connection must be carried out on the  tting on the pump . Do not replace the original connection. Use a pipe wit[...]

  • Page 30

    30 B_00304 R max < 1 M Ω OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.4 GROUNDING EX CEPT FOR NONC ONDUC TIVE PLASTIC UNIT S Grounding schema (example) P aint container Electrostatically conductive  ooring Conv eyor W ork piece Spraying stand Heavy paint mist if grounding is insu cient! Danger of poisoning. Insu?[...]

  • Page 31

    31 B_04001 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 The ground c onnection is at the pumps of metal and conductive acetal imperative. Note: Pump of nonconductive plastic hav e no ground c onnection. Proc edure: 1. Remove the crimp connection delivered with the pump . 2. Crimp the grounding cable on the terminal and screw it back [...]

  • Page 32

    32 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.5 C OMMISSIONING Every time before starting up the following points should be observed as laid down in the operating instructions: - Observe all safety regulations in accor dance with chapter 4. - Carry out commissioning properly . 6.5.1 SAFETY REGULA TIONS Emergency stop In the case [...]

  • Page 33

    33 B_04012 B_04013 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.5.2 PRELIMINARY OPERA TIONS Open the air cuto valve and turn the regulator knob clockwise until the pump star ts. Opened Opened Closed Delivery Discharge (Return line) Air Opened Delivery Opened Discharge (Return line) Air Opened Start-up problems: If the pump doesn[...]

  • Page 34

    34 B_04014 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Close the return valve , if installed. Let the solvent  ow through the pump for 2 or 3 minut es. 6.5.3 UNIT PRESSURE TIGHTNESS TEST Close the material delivery valve, once the pump is primed . Gradually increase the pressur e until reaching the maximum allow ed value for the [...]

  • Page 35

    35 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 7 OPERA TION 7.1 OPERA TION 7.2 ENDING WORK When storing the device f or longer periods of time it is necessary to thoroughly clean it and protect it from corr osion. Use a suitable preserving  uid, ac cording to the mat erial of the wetted parts of the pump. Suction: Make sure that [...]

  • Page 36

    36 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 8 TROUBLE SHOO TING AND PROBLEM SOL VING Problem C ause Remedy The pump does not work . The air motor does not work or stops. Close the air cuto valve, increase the pressure and open the air cut o valve immediately . No pressure indication (pressure r egulator defective). Disconne[...]

  • Page 37

    37 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Problem C ause Remedy The material delivery valve is closed, nevertheless the pump continues to run even if the supply's air cuto vale is closed. The material delivery valve or the delivery manifold leaks. Check the material delivery valve and the seals of the delivery manifold.[...]

  • Page 38

    38 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9 MAINTENANCE 1. Check and clean the deliver y and suction  lters daily or as necessar y . 2. Carr y out every shut down as explained in paragraph 7.2. 3. As necessar y , check and replace hoses, pipes, and c onnections daily . In accordance with the guideline for liquid emitt ers (Z[...]

  • Page 39

    39 B_04015 B_04066 1 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.1 SAFETY INSTRUCTIONS Mark the coupled parts (Diaphragm covers, distributor , covers) with a felt-tip pen so as to make subsequent reassembly easier . a) Remove the suction and delivery manifolds. b) Disassemble the fastening nuts and remove the out er diaphragm cove[...]

  • Page 40

    40 B_04067 12 Nm 8.8 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 c) Hald the end nut of an outer diphragm disk with a wrench. L oose the end nut of the other diaphragm disk and remov e. d) Remove the freed diaphragm with its c orresponding internal disc, and r emove the shaft from the motor block. e) Lock the end of the shaft r[...]

  • Page 41

    41 B_04018 1 2 3 4 5 6 3.5 Nm 2.6 lbft 2 Nm; 1.5 lbf t 2 Nm 1.5 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.3 DIAPHRAGM REPLACEMENT DUE TO BREAKAGE If the diaphragms are replaced as a r esult of breakage, all the internal parts of the motor must be cleaned and the condition of the seals and rev ersing valve, which may h[...]

  • Page 42

    42 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.5 REPLACEMENT OF THE REVERSING V AL VE a) Disassemble the pressure side c over and r emove the r eversing valve . b) T o clean it, blow the housing cavity of the reversing valv e out with a jet of compressed air (wear safety goggles). c) Put the new reversing valv e in its housing. Th[...]

  • Page 43

    43 5 4 8 7 6 2 1 3 9 10 11 12 12 13 11 B_04029 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 10 A C CESSORIES Accessory list Order No . Description 1 -- ZIP pump 2 P123.00 Pressure r egulator 3 9998677 Pressure gauge 4 T760.00M W all mount 5 T406.00 Suction hose stainless steel assy . 6 H401.07 Filter support disc 7 T453.03 Suction ho[...]

  • Page 44

    44 B_04020 B_04021 B_04061 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Connections con gurations UNIVERSAL / UNIVERSAL U55x.xxxx7 U551.303 INDEPENDENT / INDEPENDENT U55x.xxxx8 LEFT / LEFT U55x.xxxx1[...]

  • Page 45

    45 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11 SP ARE P ART S 11.1 HOW CAN SP ARE P ARTS BE ORDERED? Incorrect maintenance/r epair! Risk of injur y and damage to the device . Have repairs and part replacements carried out by specially trained sta or a W AGNER service center . Before all work on the unit and in the event of w o[...]

  • Page 46

    46 B_04022 4 6 8 3 1 12 16 9 15 17 13 11 2 5 7 19 18 20 21 2 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5 Nm; 3.7 lbft 10 14 22 23 24 25 25 26 25 5 Nm; 3.7 lbft 15 15 (U551.303) OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.2 ZIP52 PUMP  MET AL  UNIVERSAL C ONNEC TIONS[...]

  • Page 47

    47 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Zip52 metal - universal Order No . Order No. Order No . Order No. Order No . Description 1 U550.A TRD7 U550.A TSS7 U550.STSS7 U551.303 U551.A TSS7 DDP ZIP 1 1 F184.01C F184.01C F188.03C F184.01C F184.01C Suction manifold 2 1 F185.01C F185.01C F189.03C T6133.00 F185.01C Deliver y manifol[...]

  • Page 48

    48 B_04023 2 2 1 1 7 3 4 5 6 8 9 11 10 12 13 14 16 17 18 19 20 21 22 23 24 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5 Nm; 3.7 lbft 25 5 Nm; 3.7 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.3 ZIP52 PUMP  MET AL  INDEPENDENT C ONNEC TIONS[...]

  • Page 49

    49 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 metallic - independent Order No . Description 1 U550.A TSS8 DDP ZIP52 1 2 F184.01D Suction manifold 2 2 F185.01D Delivery manifold 3 2 F834.07R Outer diaphrag m disc 4 2 F978.01 Diaphragm c over 5 2 G921.05 M aterial diaphrag m 6 2 G921.06 Suppor t diaphragm 7 4 K142.62 S cr ew M6[...]

  • Page 50

    50 B_04062 2 1 3 4 5 6 7 8 9 11 10 13 14 15 16 19 20 21 17 22 23 24 4.5 Nm; 3.3 lbft 12 Nm; 8.8 lbft 7 Nm; 5.2 lbft 25 27 27 26 2 1 (U55x.xxxx7) (U55x.xxxx1) (U55x.xxxx1) (U55x.xxxx7) 4.5 Nm; 3.3 lbft 12 18 28 15 27 15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.4 ZIP52 PUMP  C ONDUCTIVE ACET AL[...]

  • Page 51

    51 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 Conductive A cetal U552.GHSS1 U552.GHSS7 U553.GTSS1 Order No . Order No . Order No . Description 1 U552.GHSS1 U552.GHSS7 U553.GTSS1 DDP ZIP52 1 1 -- F1017.07G- C -- Suction manifold - univ ersal 1 1 F833.07G-A -- F833.07G-A Suc tion manifold - left 2 1 -- F1016.07G- C -- Delivery [...]

  • Page 52

    52 B_04024 2 1 3 4 5 6 7 8 9 11 10 13 14 15 16 19 20 21 17 22 23 24 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 7 Nm; 5.2 lbft 25 27 27 26 27 5 Nm; 3.7 lbft 15 15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.45 ZIP5 2 PUMP  POL Y PROPYLENE  UNIVERSAL C ONNEC TIONS[...]

  • Page 53

    53 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 polypropylene - univ ersal Order No . Order No . Order No . Description 1 U552.PTSS7 U553.PHSD7 U553.PTSS7 DDP ZIP52 1 1 F1017.07P-C F1017.07P-C F1017.07P-C Suc tion manifold 2 1 F1016.07P-C F1016.07P-C F1016.07P-C Deliver y manifold 3 2 F834.07P F834.07P F834.07P Outer diaphrag m[...]

  • Page 54

    54 1 2 3 4 5 7 8 9 11 10 12 13 14 15 16 18 19 20 21 17 22 23 24 26 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5.5 Nm; 4.06 lbft 25 B_04026 27 27 27 28 15 15 5 Nm; 3.7 lbft 15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.6 ZIP80 PUMP  AL UMINUM  UNIVERSAL C ONNECTIONS[...]

  • Page 55

    55 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Zip80 aluminum - universal Order No . Description 1 U555.A TSS7 DDP ZIP80 1 1 F186.01C Suc tion manifold 2 1 F187.01C Deliver y manifold 3 2 F838.07R Outer diaphrag m disc 4 2 F981.01 Diaphragm c over 5 2 G922.07AB Diaphragm 6- - - - - - 7 4 K128.62 S cr ew M6x40 8 4 K142.62 S cr ew [...]

  • Page 56

    56 4 6 12 14 15 8 3 1 11 17 9 16 18 13 10 2 5 7 20 19 2 Nm; 1.5 lbft 2 Nm; 1.5 lbft 3.5 Nm; 2.6 lbft B_04027 21 21 3 3 1 1 21 21 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.7 ZIP MOT OR[...]

  • Page 57

    57 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP motor Order No . Order No . Order No . Description 1 T6103.00 T6103.00S T6104.00 Motor 1 2 B0146.04 B0146.04 B0146.04 Feeler pin 2 2 B0147.71 B0147.71 B0151.71 I nner diaphragm disc 3 1 B0150.03 B0150.03S B0150.03 Shaft 4 1 F194.91 F194.91 F194.91 C over (pr essure side) 5 2 F829.07[...]

  • Page 58

    58 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.8 SERVICE SETS Pump No . Diaphragm V alve seat Valv e ball Ser vice set O -ring set Air valve set U550.A TRD7 PTFE PPS Acetal (POM) T9080.00A T9077.00 P4003.00 U550.A TSS7 PTFE Stainless steel Stainless steel T9080.00 T9077.00 P4003.00 U550.A TSS8 PTFE Stainless steel Stainless steel[...]

  • Page 59

    59 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 12 GU ARANTEE AND C ONFORMITY DECLAR A TIONS 12.1 IMPORT ANT NO TES REGARDING PRODUCT LIABILITY 12.2 GUARANTEE CLAIM As a result of an EC r egulation e ective from January 1, 1990, the manufacturer shall only be liable for his product if all parts originate from him or are appr oved [...]

  • Page 60

    60 II 2G IIB T4 +4°C T amb +40°C OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 12.3 CE DECLAR A TION OF C ONFORMITY Metallic versions (aluminum and stainless steel) and c onductive Acetal Herewith we declar e that the supplied version of the P neumatic Double Diaphragm Pumps with ordner no . complies with the follo wing guidelines: [...]

  • Page 61

    61 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Non-metallic versions (Non-conductive polypropylene) Herewith we declar e that the supplied version of the P neumatic Double Diaphragm Pumps with ordner no . complies with the follo wing guidelines: 2006/42/EC Applied standards, in particular: DIN EN ISO 12100: 2011 DIN EN 809: 2012 DIN[...]

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    62 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Germany J. W AGNER GmbH Otto-Lilienthal-Str . 18 Postfach 1120 D- 88677 Markdor f T elephone: +49 7544 5050 T elefax: +49 7544 505200 E-Mail: ser vice .standard@wagner-group .com Switzerland J. W AGNER AG Industriestrasse 22 Postfach 663 CH- 9450 Altstätten T elephone: +41 (0)71 757 22[...]

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    Order No . 2330426 People‘ s Republic of China T el. +86 / (0)21 6652 / 1858 F ax +86 / (0)21 6630 / 8085 Germany Te l . Fa x E-mail[...]