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Walker DM42A manual

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Table of contents for the manual

  • Page 1

    Mulching Deck and Carrier Frame Assemblies DM36 DM42A DM42B DM48 Effective Date: 04-01-13 P/N 5000-24 ILLUSTRA TED P AR TS MANUAL 8600-28 8600-28 5846-1 8600-14 8600-9 60 lb·ft (81 N·m)[...]

  • Page 2

    Effective Date 04-01-13 Use only genuine W alker ® replacement parts. KEY TO ABBREVIA TIONS USED IN THIS MANUAL º (Dimension) ..................................................................................................................................... Degrees (Angle) " (Dimension) .....................................................[...]

  • Page 3

    1 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. Section of Deck Covered Page Section of Deck Covered Page ILLUSTRA TED P ARTS LIST Decals & Paint 36", 42" & 48" Deck Decals / T ouch-Up Paint ............ 2 Deck and Carrier Frame Assemblies DM36 Inch Complete Carrier Frame Assembly ......... 4 DM36 Dec[...]

  • Page 4

    ITEM P ART DESCRIPTION LOCA TION NO. NO. NO. REQ’D 2 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 36", 42" & 48" DECK DECALS / TOUCH-UP P AINT DM36, DM42A & DM42B Deck Decals 1 8600-15 Caution, Pivot Joint Carrier Frame 2 2 6875 PTO Alignment Arrow Universal Joint Shaft Assembly 1 3 5846-1 Grease F[...]

  • Page 5

    3 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-14 8600-28 8600-28 5846-1 8600-14 5846-1 8600-28 8600-28 5 9 7 4 5 2 8 1 1 3 9 5 7 4 2 DM36, DM42A & DM42B Deck Assemblies 8 1 10 DM48 Deck Assembly 1 3 8600-9 60 lb·ft (81 N·m) 8600-9 60 lb·ft (81 N·m) 5 6 6 36", 42" & 48" DECK DECALS / TOUCH-U[...]

  • Page 6

    4 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D Spring and Pivot Mount Components 1 5975-3 Cable T ie (50# x 7") 4 2 5744-1 Spring Clip Bracket 1 3 5743-1 Spring Cover 2 4 5743-4 Eyebolt (3/8-16 x 2-3/4) 2 5 5830 Grease Fitting 8 6 86[...]

  • Page 7

    5 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-28 8600-28 8600-14 5846-1 F098 F055 F068 22 21 23 F047 16 16 19 20 18 17 F226 F084 F020 11 F012 F020 F084 F226 F123 5 5 5 12 10 13 15 F317 F317 10 1 3 3 2 4 7 8 8 6 9 1 4 F166 F166 F1 17 F1 17 Refer to DM36 DECK ASSEMBL Y , Page 6 14 24 24 25 23 5 5 F520 F489 F336 F335 F3[...]

  • Page 8

    6 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D DM36 DECK ASSEMBL Y Gearbox and Drive Components 1 8618-1 Cover , PTO Shaft Guard 1 2 8619-2 PTO Shaft Guard 1 8618-3 PTO Shaft Guard Assembly * (Includes Items # 1, 2, F002 & F025) 3 528[...]

  • Page 9

    7 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-28 8600-28 8600-14 5846-1 8600-9 60 lb·ft (81 N·m) F136 F179 13 13 16 18 19 17 14 12 6 F039 F013 F025 F029 F002 F050 1 2 F246 F050 20 F295 3 21 F069 F076 4 5 33 32 26 31 28 28 22 F004 F403 F206 25 8 F136 F013 F21 1 10 23 15 24 F059 8 9 9 11 9 9 8 26 27 27 F202 30 29 Ref[...]

  • Page 10

    8 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D 48 INCH COMPLETE CARRIER FRAME ASSEMBL Y Spring and Pivot Mount Components 1 5975-3 Cable T ie (50# x 7") 4 2 5744-1 Spring Clip Bracket 1 3 5743-1 Spring Cover 2 4 5743-3 Eyebolt (3/8-1[...]

  • Page 11

    9 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 48 INCH COMPLETE CARRIER FRAME ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to LUBRICA TION POINTS, Page 16. . 5846-1 8600-28 8600-28 5846-1 8600-28 8600-28 8600-9 60 lb·f t (81 N ·m) 8600-9 60 lb·f t (81 N· m) 8600-14 F52[...]

  • Page 12

    10 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D Gearbox and Drive Components 1 8618-1 Cover , PTO Shaft Guard 1 2 8619 PTO Shaft Guard 1 8618 PTO Shaft Guard Assembly * (Includes Items # 1, 2, F002 & F025) 3 5285-3 U-Joint Shaft, 90 D[...]

  • Page 13

    11 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-28 8600-28 8600-14 5846-1 8600-9 60 lb·ft (81 N·m ) F136 F179 12 12 F038 F278 17 16 18 19 13 11 6 F025 F029 F002 F050 1 2 F246 F050 20 F295 3 21 F069 F076 4 5 Refer to 48 INCH CARRIER FRAME ASSEMBL Y , Page 8 33 32 26 F018 F056 F055 F002 31 28 29 22 F004 F403 F206 25 7[...]

  • Page 14

    12 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D Gearbox and Drive Components 1 8618-1 Cover , PTO Shaft Guard 1 2 8619 PTO Shaft Guard 1 8618 PTO Shaft Guard Assembly * (Includes Items # 1, 2, F002 & F025) 3 5285-3 U-Joint Shaft, 90 D[...]

  • Page 15

    13 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-28 8600-28 8600-14 5846-1 8600-9 60 lb·ft (81 N·m) F136 F179 12 12 F038 F278 17 16 18 19 13 11 6 F025 F029 F002 F050 1 2 F246 F050 20 F295 3 21 F069 F076 4 5 Refer to 48 INCH CARRIER FRAME ASSEMBL Y , Page 8 34 33 F404 F056 F002 32 30 29 22 F004 F403 F206 25 7 F136 F01[...]

  • Page 16

    14 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D DM48 DECK ASSEMBL Y Gearbox and Drive Components 1 8618-1 Cover , PTO Shaft Guard 1 2 8619 PTO Shaft Guard 1 8618 PTO Shaft Guard Assembly * (Includes Items # 1, 2, F002 & F025) 3 7285-1[...]

  • Page 17

    15 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. 8600-28 8600-28 8600-14 5846-1 8600-9 60 lb·ft (81 N·m) Refer to 48 INCH CARRIER FRAME ASSEMBL Y , Page 8 F076 5 23 F004 F403 6 14 F038 F278 18 17 F404 Refer to F ASTENER LOCTITE APPLICA TION & TORQUE INSTRUCTIONS, Page 19. 19 20 8 21 F295 3 22 F069 12 F136 F21 1 10 16 [...]

  • Page 18

    16 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM LOCA TION LUBRICA TION NO. NO. TYPE PLACES ITEM LOCA TION LUBRICA TION NO. NO. TYPE PLACES LUBRICA TION POINTS 36", 42", 48" Assemblies 1 Deck Caster Wheel Fork Pivot Grease 2 2 Blade Drive Gearbox Oil * 2 3 T ee Gearbox, Deck Oil * 1 4 Deck Caster Wheel B[...]

  • Page 19

    17 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM P ART DESCRIPTION NO. NO. NO. REQ’D ITEM P ART DESCRIPTION NO. NO. NO. REQ’D H24d , H25 AND H27i DECK ARM ADAPTER KIT Kit 2430-10 Deck Arm Adapter Kit Includes Items # 1-7 and instructions. May be ordered as a kit for dealer installation. Contact your W alker dealer.[...]

  • Page 20

    18 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. BLADE USAGE CHART TWO BLADE DECKS RH BLADE LH BLADE BLADE SET DM36 5705-23 5705-23 DM42A 5705-28 5705-28 5705-19 DM42B 5705-1 1 (Upper Blade) 5705-10 (Lower Blade) 5705-1 1 (Upper (Blade) 5705-10 (Lower Blade) 5705-12 DM48 7705-20 7705-20 7705-21 Right hand and left hand orie[...]

  • Page 21

    19 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. ITEM DESCRIPTION NO. ITEM DESCRIPTION NO. F ASTENER LOCTITE ® APPLICA TION & T ORQUE INSTRUCTIONS HD Gear Drive Assemblies DM42A, DM42B, DM48 1 Apply Loctite ® Threadlocker # 242 (Blue) to Item # 1 used on HD Gearbox Connector T ubes. T orque to 1 15 lb·in. (13.0 N·m)[...]

  • Page 22

    20 Effective Date 04-01-13 Use only genuine W alker ® replacement parts. DA TE SERVICE ENGINE ITEM HOURS MAINTENANCE AND SERVICE RECORD SHEET ______________________________________________________________________________________________________________ ________________________________________________________________________________________________[...]

  • Page 23

    21 LIMITED W ARRANTY FOR W ALKER COMMERCIAL RIDER MOWER 1. WHA T THIS W ARRANTY COVERS, AND FOR HOW LONG: W alker Manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year after date of sale to the original retail [...]

  • Page 24

    W ALKER MFG. CO. • 5925 E. HARMO NY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614 PRINTED IN USA www .walkermowers.com ©2014 W ALKER MFG. CO[...]