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Wayne-Dalton 44 manual

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Table of contents for the manual

  • Page 1

    GARAGE DOORS & OPENERS Part No. IMPORT ANT NO TICES! Wayne-Dalton highly recommends that you read and fully under - stand the Installation Instructions and Owner’ s Manual before you attempt this installation. T o avoid possible injur y , read the enclosed instructions carefully before installing and operating the garage door . Pay close atte[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com A. TRACK ROLLERS (AS REQUIRED): A1. Short Stem T rack Rollers A2. Long Stem T rack Rollers A3. Sh[...]

  • Page 3

    I m p o r t a n t S a f e t y I n s t r u c t i o n s DEFINITION OF KEY WORDS USED IN THIS MANUAL: W ARNING W ARNING INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH; IF NOT AVOIDED , COULD RESUL T IN SEVERE OR FA T AL INJURY . CAUTION: PROPER TY DAMAGE OR INJURY CAN RESUL T FROM FAILURE TO FOLLOW INSTRUCTIONS. IMPORT ANT : REQUIRED STEP FOR SA[...]

  • Page 4

    Cable drums RH/LH Torsion springs RH/LH End bearing brackets RH/LH (as required) End bearing brackets RH/LH (as required) Cotter pin (as required) 5/16” x 1-1/4” Clevis pin (as required) Center bearing bracket assembly (as required) Center bracket bushing assembly (as required) Hinges Half Center hinges (as required) Strut clips (as required) S[...]

  • Page 5

    Graduated End Hinge Schedule 6 Section High Door 2” T op N/A Intermediate IV 5# Intermediate III 4# Intermediate II 3# Intermediate I 2# Bottom 1# 3” T op N/A Intermediate IV 7# Intermediate III 6# Intermediate II 5# Intermediate I 4# Bottom 3# 7 Section High Door 2” T op N/A Intermediate V 6# Intermediate IV 5# Intermediate III 4# Intermedia[...]

  • Page 6

    7 Section High Strutting Schedule Intermediate IV (1) Long (1) Long T op Of Section N/A N/A Bottom Of section Intermediate III (1) Long (1) Long T op Of Section N/A N/A Bottom Of section Intermediate II (1) Long (1) Long T op Of Section N/A N/A Bottom Of section Intermediate I N/A (1) Long T op Of Section N/A N/A Bottom Of section Bottom N/A N/A T [...]

  • Page 7

    Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2”x 6” lumber preferred Suitable mounting surface 2”x 6” lumber minimum Weather- strips Jamb 1/8” to 1/4” Min. side room clearance for 2” track is 3-1/2” (89 mm). Min. side room clearance for 3” track is 4-1/2?[...]

  • Page 8

    INST ALLA TION Before installing your door , be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door . IMPORT ANT : WOOD DOORS MUST BE COMPLETEL Y FINISHED (3 TOT AL COATS, INCLUDING PRIMER COA T) PRIOR TO INST ALLA TION,[...]

  • Page 9

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com T rack Roller Carriers T ools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16?[...]

  • Page 10

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com Half Center Hinges T ools: Power drill, 7/16” Socket driver , T ape measure 8 NOTE: If you don’[...]

  • Page 11

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com IF YOU HAVE 3” VERTIC AL TRACKS: Tighten lag screws, securing the bottom jamb bracket/bottom slot[...]

  • Page 12

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com T op section T op section Nail Flag angle or wallangle assembly T op of flag angle or T op of wall[...]

  • Page 13

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com above the door , at the center . Split the difference up and position the (2) center bearing bracke[...]

  • Page 14

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com T orsion keyed shaft Center bearing Left hand wound, black winding cone (left hand side) Right hand[...]

  • Page 15

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com T orsion keyed shaft Coupler halves Center bearing brackets T orsion keyed shaft Coupler assembly ([...]

  • Page 16

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com W ARNING W ARNING KEEP HORIZONT AL TRACKS P ARALLEL AND WITHIN 3/4” TO 7/8” MAXI- MUM OF DOOR E[...]

  • Page 17

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www.W ayne-Dalton.com Horizontal tracks Door edges 3/4” To 7/8” 3/4” To 7/8” Rear center back hang Horizontal tra[...]

  • Page 18

    Door Arm Hookup T ools: Needle nose pliers At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. Using that dimension, measure and cut (2) pieces of perforated angles. Assemble the (2) pieces together using (2) 3/8” bolts and nuts (supplied by others). Now, secure to the top section using carr[...]

  • Page 19

    Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE W ASHER ON YOUR GARAGE DOOR! An annual inspection of all the surfaces of your garage door(s) will reveal the extent of weather - ing and the possible need for refinishing. When the finish becomes eroded or thin, clean and prime any areas showing deterioration. Then completely refinish[...]

  • Page 20

    3. Lubrication: The door should open and close smoothly. Ensure the door track rollers are rotating freely when opening and closing the door . If track rollers do not rotate freely, clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) graduated end hinges, steel track rollers, spri[...]

  • Page 21

    Limited warranty Double Flush, Model 44 Subject to the terms and conditions contained in this Limited Warranty , Wayne-Dalton (“Manufacturer”) warrants the sections of the door , against defects in material and workmanship, for a period of ONE (1) YEAR from the time of delivery provided: i) (i) The interior and exterior surfaces, as well as all[...]

  • Page 22

    AFTER INST ALLA TION IS COMPLETE, F ASTEN THIS MANUAL NEAR THE GARAGE DOOR. Please Do Not Return This Product T o The Store Thank you for your pur chase. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pa ges business listings or go to the Find a Dealer section online at www .Wayne-Dalt[...]