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Wayne-Dalton 9400 manual

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Table of contents for the manual

  • Page 1

    T orqueMaster ® Plus - Single and Double Spring Installation Instructions and Owner’ s Manual 9100, 9400, AND 9600 IMPORT ANT NO TICE! Read these ins tructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs. ©C[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHI[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com P ackage Contents (1)TORQUEMASTER ® SPRING TUBE DOOR SECTIONS (AS REQUIRED) (2) TOP BRACKET SLI[...]

  • Page 4

    T ools Needed: 4 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com #1 END HINGE #2 END HINGE #3 END HINGE #4 END HINGE ASTRAGAL BOTTOM BRACKET BOT .[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED, DO NOT A TTEMPT TO WORK ON IT , BUT[...]

  • Page 6

    T ools Needed: 6 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com APPROVED WINDING BAR TORSION SPRING ASSEMBL Y WINDING CONE SET SCREWS FIRML Y HOL[...]

  • Page 7

    T ools Needed: 7 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com PRE-INST ALLA TION Fig. 2 Fig. 1 Fig. 3 RIGHT HAND CABLE DRUM TORQUEMASTER ® SPR[...]

  • Page 8

    T ools Needed: 8 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Fig. 5 Fig. 6 Fig. 7 REMOVE TOP LAG SCREW REMOVE BOTTOM LAG SCREW USE LOCKING PLI[...]

  • Page 9

    9 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com PRE-INST ALLA TION Removing the Old Door Extension Spring Remo v a[...]

  • Page 10

    T ools Needed: 10 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com HEADROOM REQUIREMENT F AILURE TO SECUREL Y A TT ACH A SUIT ABLE MOUNTING PAD TO [...]

  • Page 11

    11 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Installation IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “REMOVING THE OLD[...]

  • Page 12

    T ools Needed: 12 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Position the horizontal angle as shown. Place tabs of horizontal [...]

  • Page 13

    13 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION Mea sure the leng th of th e v ertic al track s. U[...]

  • Page 14

    T ools Needed: 14 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Bottom Section Before installing the bottom section, the weather [...]

  • Page 15

    15 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION Stacking Sections NOTE: F or door section identi?[...]

  • Page 16

    T ools Needed: 16 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: If you have a model 9400/9600 Series door with windows in t[...]

  • Page 17

    T ools Needed: 17 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION 12 Power Drill 7/16” Socket Driver Vice Clamps Phillips Head Sc[...]

  • Page 18

    T ools Needed: 18 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T op Section 13 Hammer DOOR WIDTH +3-3/8” TO 3-1/2” Place the top section in[...]

  • Page 19

    T ools Needed: 19 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Attaching Horizontal T rack to Quick Install Flagangle NOTE: If you have fully a[...]

  • Page 20

    T ools Needed: 20 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Attaching Horizontal T rack to Adjustable Flagangle NOTE: If quick install flag[...]

  • Page 21

    T ools Needed: 21 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INCORRECT 16 Adjusting T op Brackets With horizontal tracks installed, you can n[...]

  • Page 22

    T ools Needed: 22 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T orqueMaster ® Spring T ube T orqueMaster ® springs come lubri[...]

  • Page 23

    T ools Needed: 23 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com i drive ® Installation NOTE: See i drive ® main installa tion instructions and[...]

  • Page 24

    T ools Needed: 24 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED FROM INSIDE THE GARAGE L[...]

  • Page 25

    T ools Needed: 25 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com 21 Shake the T orqueMaster ® spring tube assembly gently to extend the winding [...]

  • Page 26

    T ools Needed: 26 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Cable Drum No space between Ratchet Pawl and Cable Drum indicates engagem ent Ca[...]

  • Page 27

    T ools Needed: 27 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com 23 CENTER BRACKET BUSHING ASSEMBL Y (2) 5/16” X 1-5/8” HEX HEAD LAG SCREWS N[...]

  • Page 28

    T ools Needed: 28 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com P ositioning Support Bracket 24 USING A T APE MEASURE, MAINT AIN AN EQUAL MEASUR[...]

  • Page 29

    29 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: See i drive ® main installa tion instructions and owner’[...]

  • Page 30

    T ools Needed: 30 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: See i drive ® main installa tion instructions and owner’ s manual for i[...]

  • Page 31

    31 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Place vice clamps onto both vertical tracks just above the third [...]

  • Page 32

    T ools Needed: 32 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Cable Drum No space between Ratchet Pawl and Cable Drum indicates[...]

  • Page 33

    T ools Needed: 33 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Winding Springs Continued... P AWL KNOB IN LOWER POSITION END BRACKET P AWL KNOB[...]

  • Page 34

    T ools Needed: 34 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Rear Support 31 Ratchet Wrench 1/2” Socket 1/2” Wrench (2) Vice Clamps T ape[...]

  • Page 35

    T ools Needed: 35 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Rear Support Continued... PERFORA TED ANGLE (3) 5/16” BOL TS & NUTS HORIZO[...]

  • Page 36

    T ools Needed: 36 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com READ THESE INSTR UCTIONS CAREFULL Y BEFORE A TTEMPTING TO RESET THE TORQUEMASTER[...]

  • Page 37

    T ools Needed: 37 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com If the system is activated, follow these steps to reset the system: 3. Clamp vic[...]

  • Page 38

    T ools Needed: 38 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: Single spring applications require no spring winding on left hand side. Cl[...]

  • Page 39

    39 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Side Lock Install the side lock on the second section of the door[...]

  • Page 40

    T ools Needed: 40 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Step Plate Make one mark 1” (25 mm) up from the center of bottom edge of the b[...]

  • Page 41

    T ools Needed: 41 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Pull Rope DO NOT INST ALL PULL ROPES ON DOORS WITH ELECTRIC OPERA TORS. CHILDREN[...]

  • Page 42

    42 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com DETERMINE THE WA YNE-D AL TON TRACK RADIUS BEING USED: T rolley Installation for Standard Lift [...]

  • Page 43

    43 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T rolley Installation for Low Headroom ❉ HIGH ARC LOW HEADROOM TRACK TOP SECTION LEVEL FIG. 3[...]

  • Page 44

    T ools Needed: 44 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTHL[...]

  • Page 45

    45 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com MAINTENANCE While factory-a pplied finishes on steel garage doors are durable, it is desirable[...]

  • Page 46

    46 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com After surface has been properly prepared, it must be allo wed to dry thoroughly , then coa ted [...]

  • Page 47

    47 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Lifetime Limited Warranty Models 9100, 9400, 9600 Subject to the terms and conditions contained[...]

  • Page 48

    48 Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www .Wayne-Dalton.com Thank you for your purchase Please Do Not Return This Product T o The Store Covered by one or more of the following Patents; 5,408,724; 5,409,051;[...]