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Wayne-Dalton 9600 manual

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Table of contents for the manual

  • Page 1

    9100, 9400 and 9600 Series Copyright 2009 Wayne-Dalton Corp. Part No. 328740 REV1 08/03/2009 T or queMaster ® Plus - Single and Double Spring Installation Instructions and Owner’ s Manual Portland Source Plant Wayne-Dalton Corp. P .O. Box 67 Mt. Hope, OH 44660 www .wayne-dalton.com IMPORT ANT NOTICE! Read these instructions carefully befor e att[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com TO AVOID POSSIBLE INJUR Y , READ THESE INSTRUCTIONS CAREFULL Y BEFORE A TTEMPTING INST ALLA TION[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ackage Contents (2) HORIZONT AL TRACKS RH/LH NOTE: DEPENDING ON THE DOOR MODEL, SOME P ARTS LI[...]

  • Page 4

    4 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Hinges are always pre-attached at the top of each section (except top section) an[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Required SAFETY GLASSES PLIERS/CUTTERS 1/2, 7/16” & 9/16” WRENCHES 5/8”, 1/2”[...]

  • Page 6

    6 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Preparing the Opening WEA THER SEAL HEADROOM BACKROOM DOOR WIDTH DOOR HEIGHT LEVE[...]

  • Page 7

    7 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Installation Begin the installation of the door by checking the opening. It must be the same siz[...]

  • Page 8

    8 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: Cutting V ertical T rack and Installing Q.I. Jamb Brackets Continu[...]

  • Page 9

    9 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Counterbalance Drums IMPORTANT: RIGHT AND LEFT HAND[...]

  • Page 10

    10 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 5 V ertical T rack IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM[...]

  • Page 11

    11 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Stacking Sections NOTE: For door section identification see page[...]

  • Page 12

    12 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T op Brackets Power Drill 7/16” Socket Driver 7 TOP BRACKET SLIDE (2) 1/4”- [...]

  • Page 13

    13 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION NOTE: If you have a model 9400/9600 Series door wi[...]

  • Page 14

    14 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION WITH U-BAR INST ALLA TION WITH U-BAR Power Drill 7/16” Socket D[...]

  • Page 15

    15 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION T op Section Place the top section in the opening and vertically [...]

  • Page 16

    16 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Attaching Horizontal T rack to Fully Adjustable Flagangle To install horizontal [...]

  • Page 17

    17 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION With horizontal tracks installed, you can now adjust the top brac[...]

  • Page 18

    18 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: T orqueMaster ® Spring T ube TorqueMaster ® springs come lubric[...]

  • Page 19

    19 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE T[...]

  • Page 20

    20 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 17 Shake the TorqueMaster ® spring tube assembly gently to extend the winding s[...]

  • Page 21

    21 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Cable Drum No space between Ratchet Pawl and Cable Drum indicates[...]

  • Page 22

    22 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 19 CENTER BRACKET BUSHING ASSEMBL Y (2) 5/16” X 2” HEX HEAD LAG SCREWS NOTE:[...]

  • Page 23

    23 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Place vice clamps onto both vertical tracks just above the third [...]

  • Page 24

    24 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Starting on the right hand side, rotate the cable drum until the set screw faces[...]

  • Page 25

    25 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING THE T[...]

  • Page 26

    26 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: IMPORTANT: MARK NUMBER OF SPRING TURNS ON TORQUEMASTER ® PLUS END BRACKET WARNI[...]

  • Page 27

    27 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Rear Support Raise the door until the top section and half of the[...]

  • Page 28

    28 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: of ratchet wheel) at a time. Both sides need to be adjusted equal on double spri[...]

  • Page 29

    29 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RESET THE [...]

  • Page 30

    30 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 4. Now is a good time to remove vehicles or items from garage to provide clear a[...]

  • Page 31

    31 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION equally on double spring doors. NOTE: Single spring applications [...]

  • Page 32

    32 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: Side Lock (4) 1/4”- 20 X 11/16” SELF DRILLING SCREWS Power Dr[...]

  • Page 33

    33 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: OPTIONAL INST ALLA TION Step Plate Make one mark 1” (25 mm) up from the center[...]

  • Page 34

    34 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com DETERMINE THE WA YNE-D AL TON TRACK RADIUS BEING USED: T rolley Installation for Standard Lift [...]

  • Page 35

    35 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com OPTIONAL INST ALLA TION Determine center line of door. Mark vertical line at this point, on the[...]

  • Page 36

    36 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T rolley Operator OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY TH[...]

  • Page 37

    37 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com MAINTENANCE Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WA[...]

  • Page 38

    38 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ainting Continued.... NOTES: 1. Repainting of finish painted steel doors cannot be warranted[...]

  • Page 39

    39 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Lifetime Limited Warranty Models 9100, 9400, 9600 Subject to the terms and conditions contained[...]

  • Page 40

    40 Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7[...]